Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
995-2000-032

995-2000-032

VEAM

CCT-DLT2-J

0

995-0001-128

995-0001-128

VEAM

CCHP-8 LOCATOR

0

995-0002-206

995-0002-206

VEAM

CCT-DCM-1

0

193877-5840

193877-5840

VEAM

TRI SHEAR TOOL

0

995-0001-185

995-0001-185

VEAM

CCHP-0-7

0

354-0044-008

354-0044-008

VEAM

DSUB CONDUCTOR CRIMP BLADE

0

354-7158-019

354-7158-019

VEAM

JAW 607 DL-IT 20-22

0

323-7218-000

323-7218-000

VEAM

TOOLS

0

354-7158-027

354-7158-027

VEAM

JAW ANUIL 607 DL-IT

0

CCHP-4

CCHP-4

VEAM

LOCATOR

0

CCHP-4S-VE

CCHP-4S-VE

VEAM

4352 PICO P/N

0

995-0001-681

995-0001-681

VEAM

CCT-UBC

0

995-0001-891

995-0001-891

VEAM

CCHP-12P-VE

0

193800-0113

193800-0113

VEAM

SHEAR MOVING

0

354-7158-018

354-7158-018

VEAM

JAW ABT607 DL-T18-20 WIRE

0

995-0001-998

995-0001-998

VEAM

CCHP-16-1

0

CCT-DCM-2

CCT-DCM-2

VEAM

995-0002-207

0

121086-3185

121086-3185

VEAM

CCT-MDS

0

4330M

4330M

VEAM

LOCATOR 12P 8 AWG

0

CCHP-0-9

CCHP-0-9

VEAM

995-0001-320

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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