Crimpers, Applicators, Presses - Accessories

Image Part Number Description / PDF Quantity Rfq
995-0001-355

995-0001-355

VEAM

TOOLS

0

550014-1644

550014-1644

VEAM

TOOLS

0

121586-0023

121586-0023

VEAM

TOOLS

0

M22520/1-05

M22520/1-05

VEAM

TOOL POSITIONER M22520/1-05

0

995-1000-001

995-1000-001

VEAM

TOOLS

0

M22520-2-07

M22520-2-07

VEAM

TOOLS

0

995-0001-158

995-0001-158

VEAM

CCHP-12

0

354-7159-000

354-7159-000

VEAM

JAW-RING ASSY PLIERS 2 CHNL

0

3171174000

3171174000

VEAM

TOOLS

0

5498-2

5498-2

VEAM

LOCATOR 500D 4/0 S (1/0+2/0)

0

980-0008-052

980-0008-052

VEAM

CCT-SLE

0

1181-92015

1181-92015

VEAM

SS LOCATOR SSI-CS10 & SS-CS10

0

193677-7760

193677-7760

VEAM

CONDUCTOR CRIMP BLADE SZ 20

0

995-0001-999

995-0001-999

VEAM

CCHP-16-2

0

3171796000

3171796000

VEAM

TOOLS

0

995-0001-894

995-0001-894

VEAM

CCHP-8S-VE

0

354-0046-000

354-0046-000

VEAM

MDSM CONDUCTOR CRIMP BLADE

0

355-0005-000

355-0005-000

VEAM

CCT-DL LOCATOR

0

1181-92005

1181-92005

VEAM

SS LOCATOR SSI-CS10 & SS-CS10

0

995-0001-184

995-0001-184

VEAM

CCHP-4-7

0

Crimpers, Applicators, Presses - Accessories

1. Overview

Crimpers, applicators, presses, and their accessories are precision mechanical systems designed to join materials through compression, deformation, or bonding. These tools are critical in manufacturing processes requiring high reliability of connections, particularly in electrical, automotive, aerospace, and industrial assembly applications. Modern advancements focus on automation, precision control, and material compatibility to meet evolving industry standards.

2. Major Types & Functional Classification

Type Functional Characteristics Application Examples
Manual Crimpers Hand-operated tools with adjustable force settings Prototyping, low-volume electrical terminal crimping
Pneumatic Applicators Air-pressure driven systems for high-speed operations Automotive wiring harness production
Hydraulic Presses Fluid-based force amplification for heavy-duty applications Aerospace component assembly
Servo-Driven Crimpers Computer-controlled motion with real-time feedback Medical device manufacturing

3. Structure & Components

Typical systems consist of: - Frame/Chassis: Aluminum or steel structural base - Actuation Mechanism: Hydraulic cylinders, pneumatic pistons, or electric servomotors - Tooling Interface: Quick-change die systems with precision alignment - Control System: PLC or CNC interface with pressure/position sensors - Die Sets: Customizable anvils and punches for specific material profiles

4. Key Technical Specifications

Parameter Importance
Crushing Force Range Determines maximum material thickness capacity
Positioning Accuracy 0.01mm typical for high-precision connections
Cycle Time Production throughput measurement (0.5-5s/cycle)
Die Compatibility Interchangeability across different tooling systems
Pressure Monitoring Real-time force feedback for quality control

5. Application Fields

Primary industries include: - Automotive manufacturing (wire harness assembly) - Aerospace (composite material bonding) - Electronics (connector terminal crimping) - Industrial machinery (hydraulic fitting installation) - Medical device production (precision micro-crimping)

6. Leading Manufacturers & Products

Manufacturer Representative Product
TE Connectivity Komax 455S automatic crimping machine
Sumitomo Heavy Industries HPF-2000 hydraulic press system
Schleuniger Inc. 9250E wire processing system
Amphenol Industrial Crimptite 2000 series applicators

7. Selection Recommendations

Key considerations: - Application-specific force requirements (calculate peak load needs) - Material compatibility (metal hardness, composite characteristics) - Production volume requirements (manual vs automated systems) - Precision tolerance needs ( 0.02mm for aerospace vs 0.1mm for automotive) - Tooling changeover frequency (quick-release mechanisms save time) - Integration capabilities with existing production lines

8. Industry Trends Analysis

Current developments focus on: - Smart system integration with IoT-enabled monitoring - Hybrid actuation systems combining hydraulic/pneumatic advantages - Advanced coatings for die wear reduction (DLC coatings show 300% lifespan improvement) - AI-driven quality control systems using real-time data analytics - Miniaturization for micro-crimping applications in electronics - Sustainability through energy-efficient servo systems (30-50% power reduction compared to traditional models)

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