Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0639013000

0639013000

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0638951000

0638951000

Woodhead - Molex

TOOL PRESS APPLICATOR 12-14AWG

0

0638025100

0638025100

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0639036900

0639036900

Woodhead - Molex

FINEADJUST APPLICATOR

0

0011402097

0011402097

Woodhead - Molex

TOOL PRESS TERMINATOR 22-26AWG

0

0638529100

0638529100

Woodhead - Molex

TOOL PRESS TERMINATOR 14-18AWG

0

0638230700

0638230700

Woodhead - Molex

TOOL HAND CRIMPR 98897-1059 SIDE

0

0638837200

0638837200

Woodhead - Molex

TOOL PRESS APPLICATOR 19003 SER

0

0638858300

0638858300

Woodhead - Molex

TOOL PRESS APPLICATOR 19154 SER

0

0638629200

0638629200

Woodhead - Molex

TOOL PRESS APPLICATOR 18-20AWG

0

0638927300

0638927300

Woodhead - Molex

TOOL PRESS APPLICATOR 14-20AWG

0

0639013300

0639013300

Woodhead - Molex

TOOL PRESS APPLICATOR 43178

0

0638119400

0638119400

Woodhead - Molex

TOOL HAND CRIMPER 98195 SIDE

0

0638813000

0638813000

Woodhead - Molex

TOOL PRESS APPLICATOR 19016-0073

0

0638922000

0638922000

Woodhead - Molex

TOOL PRESS APPLICATOR 18-24AWG

0

0638954100

0638954100

Woodhead - Molex

MINI MAC APPLICATOR - METAL STRI

0

0638232300

0638232300

Woodhead - Molex

TOOL HAND CRIMPER CTX280 SIDE

0

0638198600

0638198600

Woodhead - Molex

TOOL HAND CRIMPER 20-24AWG SIDE

5

0638026900

0638026900

Woodhead - Molex

TOOL PRESS APPLICATOR 14-18AWG

0

0638278075

0638278075

Woodhead - Molex

CRIMP TOOL KITHARLEY MCON TERM

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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