Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0638852400

0638852400

Woodhead - Molex

TOOL PRESS APPLICATOR 19013

0

0639016500

0639016500

Woodhead - Molex

TOOL PRESS APPLICTR 98587/98588

0

0639119600

0639119600

Woodhead - Molex

TOOL PRESS TERMINATOR 22-28AWG

0

0639029000

0639029000

Woodhead - Molex

TOOL PRESS APPLICATOR 24-30AWG

0

0639039300

0639039300

Woodhead - Molex

TOOL PRESS APPLICTR 0.5MM/22AWG

0

0638024000

0638024000

Woodhead - Molex

TOOL PRESS APPLICATOR 19-22.5AWG

0

0639026700

0639026700

Woodhead - Molex

TOOL PRESS APPLICATOR 0.75MM

0

0638924000

0638924000

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0690081121

0690081121

Woodhead - Molex

TOOL HAND CRIMPER MODULAR SIDE

1

0638259900

0638259900

Woodhead - Molex

TOOL HAND IMPACT SIDE

0

0638252700

0638252700

Woodhead - Molex

TOOL HAND CRIMPER 12AWG SIDE

5

0638237300

0638237300

Woodhead - Molex

TOOL HAND CRIMPER 20-22AWG SIDE

0

0011402274

0011402274

Woodhead - Molex

TOOL PRESS TERMINATOR 8980-4C

0

0638271100

0638271100

Woodhead - Molex

TOOL HAND CRIMPER 14-24AWG SIDE

0

0639023700

0639023700

Woodhead - Molex

TOOL PRESS APPLICTR 503429-0000

0

0570355000

0570355000

Woodhead - Molex

TOOL HAND CRIMPER 30-34AWG SIDE

0

0638253000

0638253000

Woodhead - Molex

TOOL HAND CRIMPER 104501-8003

0

0638919000

0638919000

Woodhead - Molex

TOOL PRESS APPLICATOR 18AWG

0

0638326100

0638326100

Woodhead - Molex

TOOL PRESS APPLICATOR 44262 SER

0

0639017800

0639017800

Woodhead - Molex

TOOL PRESS APPLICATOR CTX280

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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