Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0639014800

0639014800

Woodhead - Molex

TOOL PRESS APPLICTR 560023-0422

0

0639028200

0639028200

Woodhead - Molex

TOOL PRESS APPLICATOR 46626-0100

0

0638255500

0638255500

Woodhead - Molex

TOOL HAND CRIMPR 35740-8610 SIDE

0

0639012500

0639012500

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0011402195

0011402195

Woodhead - Molex

TOOL PRESS TERMINATOR 24-30AWG

0

0639113300

0639113300

Woodhead - Molex

TOOL PRESS TERMINATOR 43178

0

0690280987

0690280987

Woodhead - Molex

WIRE CRIMPER

0

0638503000

0638503000

Woodhead - Molex

TOOL PRESS TERMINATOR 18-24AWG

0

0639124600

0639124600

Woodhead - Molex

TOOL PRESS TERMINATOR 16-18AWG

0

0573255000

0573255000

Woodhead - Molex

TOOL HAND CRIMPER 26-28AWG SIDE

0

0638854500

0638854500

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0639112700

0639112700

Woodhead - Molex

TOOL PRESS TERMINATOR

0

0638083210

0638083210

Woodhead - Molex

FA2 APPLICATOR - PNEUMATIC FEED

0

0638027400

0638027400

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0640016800

0640016800

Woodhead - Molex

TOOL HAND CRIMPER 14-16AWG SIDE

1

0638853400

0638853400

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

2133091800

2133091800

Woodhead - Molex

HAND TOOL FOR CP 4.5 22AWG

510

0639103900

0639103900

Woodhead - Molex

TOOL PRESS TERMINATOR 50031-8000

0

0639040100

0639040100

Woodhead - Molex

FINEADJUST APPLICATOR

0

0936050071

0936050071

Woodhead - Molex

CRIMPING TOOL W/O DIE SET AND LO

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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