Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0192861300

0192861300

Woodhead - Molex

ELECT POWERED HYDRAULIC

0

0622019800

0622019800

Woodhead - Molex

TOOL PRESS MANUAL DSUB BACKSHELL

0

0638815600

0638815600

Woodhead - Molex

TOOL PRESS APPLICATOR 14-18AWG

0

0638405200

0638405200

Woodhead - Molex

TOOL PRESS TERMINATOR 14-18AWG

0

0639103400

0639103400

Woodhead - Molex

TOOL PRESS TERMINATOR 24-30AWG

0

0638851700

0638851700

Woodhead - Molex

TOOL PRESS APPLICATOR 19018

0

0638934200

0638934200

Woodhead - Molex

TOOL PRESS APPLICATOR 16-18AWG

0

0623002950

0623002950

Woodhead - Molex

TOOL PRESS TERM FLAT FLEX/RECT

0

0638280700

0638280700

Woodhead - Molex

HAND CRIMP TOOL

0

0638230600

0638230600

Woodhead - Molex

TOOL HAND CRIMPER 10-12AWG SIDE

0

0011316379

0011316379

Woodhead - Molex

TOOL HAND CRIMPER SIDE ENTRY

0

0638851300

0638851300

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0639037100

0639037100

Woodhead - Molex

FINEADJUST APPLICATOR

0

0011402217

0011402217

Woodhead - Molex

TOOL PRESS TERMINATOR 5175

0

0639022100

0639022100

Woodhead - Molex

TOOL PRESS APPLICATOR 50419-9001

0

0936050069

0936050069

Woodhead - Molex

CRIMPING TOOL X 5A D-SUB TURNED

0

0011402129

0011402129

Woodhead - Molex

TOOL PRESS TERMINATOR 40612

0

0638852800

0638852800

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0011010180

0011010180

Woodhead - Molex

TOOL HAND CRIMPR 40-02-1601 SIDE

0

0639019100

0639019100

Woodhead - Molex

TOOL PRESS APPLICATOR CTX150

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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