Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
2037021400

2037021400

Woodhead - Molex

FINEADJUST APPLICATOR

0

0638027000

0638027000

Woodhead - Molex

TOOL PRESS APPLICATOR 14-18AWG

0

0638927000

0638927000

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

3

0638060600

0638060600

Woodhead - Molex

TOOL PRESS APPLICATOR 18-24AWG

0

0011324766

0011324766

Woodhead - Molex

AM63181HT1 FRAME

0

0640031500

0640031500

Woodhead - Molex

TOOL HAND CRIMPER 10-12AWG SIDE

5

5780375300

5780375300

Woodhead - Molex

H-TOOL 502057

0

0570693000

0570693000

Woodhead - Molex

TOOL PRESS APPLICATOR 26-32AWG

0

0639025300

0639025300

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0638195100

0638195100

Woodhead - Molex

TOOL HAND CRIMPER SOCKET TERM

10

0638666000

0638666000

Woodhead - Molex

TOOL PRESS APPLICATOR 20-24AWG

0

0639040700

0639040700

Woodhead - Molex

FINEADJUST APPLICATOR

0

0638514000

0638514000

Woodhead - Molex

TOOL PRESS TERMINATOR 26-28AWG

0

0638194500

0638194500

Woodhead - Molex

TOOL HAND CRIMPER 502057 SIDE

0

0639016000

0639016000

Woodhead - Molex

TOOL PRESS APPLICTR 56193/56194

0

0639014900

0639014900

Woodhead - Molex

TOOL PRESS APPLICTR 560023-0421

0

0638928100

0638928100

Woodhead - Molex

TOOL PRESS APPLICATOR 10-14AWG

0

0638853900

0638853900

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

0639046500

0639046500

Woodhead - Molex

TOOL PRESS APPLICATOR 20-24AWG

1

0638859000

0638859000

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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