Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0639026100

0639026100

Woodhead - Molex

TOOL PRESS APPLICTR 503371-0000

0

0638239100

0638239100

Woodhead - Molex

TOOL HAND CRIMPER 16-19AWG SIDE

0

0638253200

0638253200

Woodhead - Molex

TOOL HAND CRIMPR 22-22.5AWG SIDE

0

0638325200

0638325200

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0638810200

0638810200

Woodhead - Molex

TOOL PRESS APPLICATOR 19002

0

0638633000

0638633000

Woodhead - Molex

TOOL PRESS APPLICTR 36535/36536

0

0638924200

0638924200

Woodhead - Molex

TOOL PRESS APPLICATOR 16-24AWG

0

0638851500

0638851500

Woodhead - Molex

TOOL PRESS APPLICTR 10-12/14-16

0

0639014000

0639014000

Woodhead - Molex

TOOL PRESS APPLICATOR 98897-1129

0

0638026800

0638026800

Woodhead - Molex

TOOL PRESS APPLICATOR 14-18AWG

0

0639025100

0639025100

Woodhead - Molex

TOOL PRESS APPLICATOR

0

0639028700

0639028700

Woodhead - Molex

TOOL PRESS APPLICATOR 24-28AWG

3

0638027100

0638027100

Woodhead - Molex

TOOL PRESS APPLICATOR 14-18AWG

0

0011402215

0011402215

Woodhead - Molex

TOOL PRESS TERMINATOR 16-20AWG

0

0638252100

0638252100

Woodhead - Molex

TOOL HAND CRIMPR 19-20.5AWG SIDE

0

0638941100

0638941100

Woodhead - Molex

TOOL PRESS APPLICATOR 14AWG

0

0638924600

0638924600

Woodhead - Molex

TOOL PRESS APPLICATOR 02-08-1103

0

0639028300

0639028300

Woodhead - Molex

TOOL PRESS APPLICATOR 46626-0200

0

0640030500

0640030500

Woodhead - Molex

TOOL HAND CRIMPER SIDE

0

0639113200

0639113200

Woodhead - Molex

TOOL PRESS TERMINATOR 14-16AWG

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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