Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0638853200

0638853200

Woodhead - Molex

TOOL PRESS APPLICATOR 10-12AWG

0

0691271050

0691271050

Woodhead - Molex

TOOL PRESS TERMINATOR IDC CONN

0

0638668000

0638668000

Woodhead - Molex

TOOL PRESS APPLICATOR 16-20AWG

0

0637005909

0637005909

Woodhead - Molex

WIRE CRIMPER

0

0573315000

0573315000

Woodhead - Molex

TOOL HAND CRIMPER SIDE ENT RATCH

0

0638016000

0638016000

Woodhead - Molex

TOOL PRESS APPLICATOR 14-20AWG

0

0690081171

0690081171

Woodhead - Molex

TOOL HAND CRIMPER

0

0011402091

0011402091

Woodhead - Molex

TOOL PRESS TERMINATOR 22-28AWG

0

0638277700

0638277700

Woodhead - Molex

TOOL HAND CRIMPER 505263-1000

0

0638854200

0638854200

Woodhead - Molex

TOOL PRESS APPLICATOR 14-16AWG

1

0639022200

0639022200

Woodhead - Molex

TOOL PRESS APPLICATOR 50419-9001

0

0638250200

0638250200

Woodhead - Molex

TOOL HAND CRIMPR 57920-6002 SIDE

0

0011402218

0011402218

Woodhead - Molex

TOOL PRESS TERMINATOR 24-28AWG

0

0638850800

0638850800

Woodhead - Molex

TOOL PRESS APPLICATOR 18-22AWG

0

0622020000

0622020000

Woodhead - Molex

TOOL PRESS MANUAL DSUB BACKSHELL

0

0638273300

0638273300

Woodhead - Molex

TOOL HAND CRIMPER 26-28AWG SIDE

0

0639017100

0639017100

Woodhead - Molex

TOOL PRESS APPLICATOR 98898-1019

0

0638256300

0638256300

Woodhead - Molex

HAND CRIMP TOOL

0

0639102900

0639102900

Woodhead - Molex

TOOL PRESS TERMINATOR 18-24AWG

0

0639112500

0639112500

Woodhead - Molex

TOOL PRESS TERMINATOR

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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