Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
0638085210

0638085210

Woodhead - Molex

FA2 APPLICATOR - PNEUMATIC FEED

0

2002185500

2002185500

Woodhead - Molex

MICRO-FIT PLUS/MICRO-FIT TPA 20A

3

0638119100

0638119100

Woodhead - Molex

TOOL HAND CRIMPER 22-24AWG SIDE

85

0638273400

0638273400

Woodhead - Molex

TOOL HAND CRIMPR 36876-0001 SIDE

1

0638514100

0638514100

Woodhead - Molex

TOOL PRESS TERMINATOR 22-24AWG

1

2002184200

2002184200

Woodhead - Molex

BOARD-IN CRIMP TERMINALS 22-24AW

315

0638281800

0638281800

Woodhead - Molex

HAND TOOL

3775

2130692700

2130692700

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

0

0639023200

0639023200

Woodhead - Molex

TOOL PRESS APPLICATOR 22-24AWG

32

2002183400

2002183400

Woodhead - Molex

FAKRA CRIMP TUBE TOOL

55

0638083700

0638083700

Woodhead - Molex

FA2 APPLICATOR - MECHANICAL FEED

1

0638273100

0638273100

Woodhead - Molex

TOOL HAND CRIMPER 18-20AWG SIDE

55

0639109800

0639109800

Woodhead - Molex

TOOL PRESS TERMINATOR 14-20AWG

0

0690280890

0690280890

Woodhead - Molex

WIRE CRIMPER

0

0192850084

0192850084

Woodhead - Molex

TOOL HAND CRIMPER 10AWG FRONT

0

0640016700

0640016700

Woodhead - Molex

TOOL HAND CRIMPER 18-22AWG SIDE

0

0690371183

0690371183

Woodhead - Molex

TOOL PRESS APPLICATOR MODULAR

0

0638568000

0638568000

Woodhead - Molex

TOOL PRESS TERMINATOR 16-20AWG

0

0011219963

0011219963

Woodhead - Molex

TOOL PRESS MANUAL RECT IDC CONN

0

0639013400

0639013400

Woodhead - Molex

TOOL PRESS APPLICATOR 98675

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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