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Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
PA1363

PA1363

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

6
PA1366

PA1366

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

4
PA1460

PA1460

Tempo Communications

TOOL HAND CRIMPER 20-26AWG SIDE

29
PA8031

PA8031

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0
PA1176

PA1176

Tempo Communications

TOOL HAND CRIMPER 26-28/14-26AWG

21
PA901435

PA901435

Tempo Communications

TOOL HAND CRIMPER 10-24AWG SIDE

0
PA1305

PA1305

Tempo Communications

TOOL HAND CRIMPER 10-22AWG SIDE

10
PA8049

PA8049

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

0
PA8000

PA8000

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

36
PA1600

PA1600

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

0
PA901014

PA901014

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

6
PA4802

PA4802

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

12
PA1670

PA1670

Tempo Communications

TOOL HAND CRIMPER 18-28AWG SIDE

0
PA1540

PA1540

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0
PA901016

PA901016

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

1
PA1645

PA1645

Tempo Communications

TOOL HAND CRIMPER 18-30AWG SIDE

0
45575

45575

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0
PA1389

PA1389

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

0
PA1530R

PA1530R

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

157
PA1561

PA1561

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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