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Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
PA1461

PA1461

Tempo Communications

TOOL HAND CRIMPER 12-20AWG SIDE

33
PA901024

PA901024

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

3
45553

45553

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

0
PA1631

PA1631

Tempo Communications

TOOL HAND CRIMPER 14-24AWG SIDE

0
PA1328

PA1328

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

2
PA1559

PA1559

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

5
PA1178

PA1178

Tempo Communications

TOOL HAND CRIMPER 19-26AWG SIDE

2
PA1360

PA1360

Tempo Communications

TOOL HAND CRIMPER 10-22AWG SIDE

4
PA1308

PA1308

Tempo Communications

TOOL HAND CRIMPER 12-22AWG SIDE

10
PA8045

PA8045

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

1
PA1648

PA1648

Tempo Communications

TOOL HAND CRIMPER 12-20AWG SIDE

0
PA1362

PA1362

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

1
PA1317

PA1317

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

7
PA1302

PA1302

Tempo Communications

TOOL HAND CRIMPER MODULAR SIDE

22
PA8022

PA8022

Tempo Communications

TOOL HAND CRIMPER 12-22AWG SIDE

6
PA1462

PA1462

Tempo Communications

TOOL HAND CRIMPER 20-26AWG SIDE

18
PA8111

PA8111

Tempo Communications

TOOL HAND CRIMPER MODULAR FRONT

0
PA8109

PA8109

Tempo Communications

TOOL HAND CRIMPER MODULAR FRONT

0
PA8106

PA8106

Tempo Communications

TOOL HAND CRIMPER MODULAR FRONT

0
PA1335

PA1335

Tempo Communications

TOOL HAND CRIMPER COAX SIDE

0

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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