Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
91502-1

91502-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 26-30AWG SIDE

6

0638193400

0638193400

Woodhead - Molex

TOOL HAND CRIMPER 18-20AWG SIDE

2

0640014600

0640014600

Woodhead - Molex

TOOL HAND CRIMPER 10-12AWG SIDE

11

2002182100

2002182100

Woodhead - Molex

TOOL HAND HELPD CRIMPER/DIE

45

CT-2940/L

CT-2940/L

Panduit Corporation

TOOL HAND CRIMPER BATTERY PWR

24

BU-CRIMPER

BU-CRIMPER

Mueller Electric Co.

ALLIGATOR CLIP CRIMPING TOOL

20829

CT5

CT5

Vitelec / Cinch Connectivity Solutions

TOOL HAND CRIMPER COAX SIDE

3

Z80-292

Z80-292

Harwin

TOOL HAND CRIMPER COAXIAL SIDE

3

HT112/REC-150F

HT112/REC-150F

Hirose

TOOL HAND CRIMPER HYD TERMINALS

1

1203262

1203262

Phoenix Contact

TOOL PRESS PNEUM 8-12AWG FRONT

3

2002188800

2002188800

Woodhead - Molex

HAND TOOL 1.20 PICO-EZMATE

0

20990001035

20990001035

HARTING

TOOL HAND CRIMPER FBR OPTIC SIDE

2

CT-1004

CT-1004

Panduit Corporation

TOOL HAND CRIMPER 6-10AWG FRONT

3108

600649405

600649405

Würth Elektronik Midcom

TOOL PRESS APPLICATOR 16AWG

1

91601-1

91601-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-26AWG SIDE

10

2002183200

2002183200

Woodhead - Molex

FERRULE HAND TOOL FOR 2-0/1AWG

610

0640014500

0640014500

Woodhead - Molex

TOOL HAND CRIMPER 10-22AWG SIDE

2

91588-1

91588-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 18-22AWG SIDE

2

CAT-HT-281-2430-13

CAT-HT-281-2430-13

Samtec, Inc.

TOOL HAND CRIMPER CONTACTS SIDE

21

CT-1551

CT-1551

Panduit Corporation

TOOL HAND CRIMPER 10-22AWG SIDE

2126

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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