Crimpers, Applicators, Presses

Image Part Number Description / PDF Quantity Rfq
90760-1

90760-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 16-20AWG SIDE

11

SNSUNI

SNSUNI

Belden

TOOL COMPRESSION SNS

0

169422-1

169422-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 12-18AWG SIDE

1

600665401

600665401

Würth Elektronik Midcom

TOOL PRESS APPLICATOR 28-32AWG

1

HT305/DF65-2428S

HT305/DF65-2428S

Hirose

TOOL HAND CRIMPER 24-28AWG

15

1134913

1134913

Phoenix Contact

TOOL HAND CRIMPER 8-26AWG

3

0638194700

0638194700

Woodhead - Molex

TOOL HAND CRIMPER 20-22AWG SIDE

4

BAT20-7T

BAT20-7T

Klein Tools

CUTTER/CRIMPER BATTERY TOOL 2AH

0

58628-1

58628-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 14-26AWG SIDE

33

E400001 006S1

E400001 006S1

Belden

INDUSTRIAL CRIMP TOOL RJ45

9

PA1670

PA1670

Tempo Communications

TOOL HAND CRIMPER 18-28AWG SIDE

0

2980081-01

2980081-01

Stewart Connector

TOOL MODULAR HAND CRIMP KIT

2

59974-1

59974-1

TE Connectivity AMP Connectors

HYDRAULIC HAND TOOL W/O DIES

0

24-8645P

24-8645P

Vitelec / Cinch Connectivity Solutions

TOOL HAND CRIMPER 18-22/24-30AWG

14

91544-1

91544-1

TE Connectivity AMP Connectors

TOOL HAND CRIMPER 20-24AWG SIDE

5

2255147-1

2255147-1

TE Connectivity AMP Connectors

MINI SAHT D3000-L

4

1653265

1653265

Phoenix Contact

TOOL HAND CRIMPER MODULAR SIDE

1

10179

10179

Aven

TOOL HAND CRIMPER 6-10AWG SIDE

0

1212065

1212065

Phoenix Contact

TOOL HAND CRIMPER 4-8AWG SIDE

0

TFC-4085

TFC-4085

Quest Technology International

COAX NONRATCHET COMPRESSION TOOL

14

Crimpers, Applicators, Presses

1. Overview

Crimpers, applicators, and presses are precision mechanical tools used to join components through compression, deformation, or forming processes. Crimpers create permanent electrical or mechanical connections by compressing materials (e.g., wire terminals). Applicators install fasteners, clips, or components onto substrates, while presses apply controlled force for shaping, assembling, or testing materials. These tools are critical in industries requiring high reliability, such as automotive, aerospace, and electronics manufacturing.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Manual CrimpersHand-operated, low-force, portableField repairs, prototyping
Electric CrimpersMotor-driven, programmable force controlHigh-volume wire harness production
Pneumatic ApplicatorsAir-powered, high-speed fastener installationAutomotive trim assembly
Hydraulic PressesHigh-force fluid pressure actuationMetal forming, composite molding
Automatic Press SystemsPLC-controlled, integrated sensorsAutomated terminal crimping lines

3. Structure and Components

Typical configurations include: - Crimpers: Die set (anvil/die cavity), handle/actuator, ratchet mechanism, force transmission linkage. - Applicators: Magazine feed system, pneumatic/hydraulic cylinder, applicator nose, spring-loaded retention arms. - Presses: Frame/base, hydraulic/pneumatic cylinder, bolster plate, programmable control panel, safety guarding. Advanced models integrate IoT-enabled sensors for real-time force/displacement monitoring.

4. Key Technical Specifications

ParameterDescriptionImportance
Crimping Force (kN)Maximum compressive force capacityDetermines joint integrity and material compatibility
Stroke Length (mm)Distance of ram/die movementAffects application versatility and material thickness range
Repeatability ( m)Positioning accuracy consistencyEnsures quality in high-precision applications
Cycle Rate (pcs/hr)Production speed metricDirectly impacts manufacturing throughput
Force Control Resolution (%)Adjustable force precisionOptimizes material-specific process windows

5. Application Fields

  • Automotive: Wire harness assembly, battery terminal crimping
  • Electronics: Connector insertion, SMT component forming
  • Aerospace: Composite panel riveting, fuel line fittings
  • Energy: Solar panel busbar welding, battery cell stacking
  • Medical: Catheter tip forming, surgical staple application

6. Leading Manufacturers and Representative Products

ManufacturerProduct ExampleKey Features
TE ConnectivityMicroPress+ Crimping SystemSub- m force control, IoT connectivity
Schleuniger Inc.Combi 7000 SeriesMulti-axis servo control, automatic tool changing
Amada Miyachi EuropeHACO FPH-1500 PressHydraulic servo press with 150 kN force capacity
Delphi TechnologiesAutomotive Terminal Applicator 4.0AI-driven process optimization, predictive maintenance

7. Selection Recommendations

Key selection criteria: - Application-specific force/stroke requirements - Production volume vs. tooling changeover frequency - Automation integration capabilities (PLC, robotics) - Material compatibility (e.g., copper vs. aluminum crimping) - Calibration/maintenance cost considerations - Safety features (e.g., dual-hand operation, light curtains)

8. Industry Trends Analysis

Current trends include: - Smart Tooling: Embedded sensors for real-time quality monitoring - Modular Design: Quick-change tooling systems for multi-product lines - Energy Efficiency: Servo-driven systems reducing power consumption - AI Integration: Predictive maintenance and adaptive process control - Miniaturization: Sub-mm precision tools for microelectronics assembly - Global Standards: Increased adoption of ISO 13849 functional safety compliance

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