Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500146172

61500146172

3M

CONVOLUTE WHEEL DEBURRING 8" 9S

3

3M 784F 60+ BELT 0.25

3M 784F 60+ BELT 0.25"X24"

3M

BELT CERA A/O COARSE 60 24X0.25"

25

61500126364

61500126364

3M

LIGHT DEBURRING WHEEL 10" 7S FIN

2

61500083698

61500083698

3M

SURFACE BELT 4X36" A VFN

0

61500072899

61500072899

3M

SURFACE BELT 4X168" A MED

0

3M 384F 60+ BELT 0.5

3M 384F 60+ BELT 0.5"X12"

3M

BELT ALUM OXIDE 60 12" X 0.5"

25

61500121159

61500121159

3M

SURFACE DISC 6"XNH A VFN

50

3M863X LF 6X6 IN

3M863X LF 6X6 IN

3M

LAPPING FILM SIL DIOXIDE 6" X 6"

0

61500119609

61500119609

3M

SURFACE BELT 1X30" S SFN

0

61500126091

61500126091

3M

PD SURFACE CONDITION DISC A CRS

0

61500002912

61500002912

3M

CONVOLUTE WHEEL A/O COARSE 6"

0

61500181732

61500181732

3M

SE SURFACE BELT 3X24" A CRS

0

3M 384F 60+ BELT 0.75

3M 384F 60+ BELT 0.75"X18"

3M

BELT ALUM OXIDE 60 18" X 0.75"

50

61500297637

61500297637

3M

FLAP BRUSH CUT & POLISH A MED

49

61500187770

61500187770

3M

RADIAL BRISTLE DISC 6" 80 W/ADPT

5

30MIC 3M261X ROLL 4

30MIC 3M261X ROLL 4"X600'X3"

3M

LAPPING FILM A/O 30U 600' X 4"

0

61500094273

61500094273

3M

SURFACE LS BELT 4X72" A MED

0

61500157906

61500157906

3M

UNITIZED WHEEL SST 14" 5A FIN

0

61500129285

61500129285

3M

UNITIZED WHEEL CUT&POLISH 7S MED

0

61500133451

61500133451

3M

SE SURFACE BELT 3/4X18" A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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