Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500193521

61500193521

3M

FINISHING FLAP BRUSH 7A VFN

0

3M 217EA A100 BELT 3

3M 217EA A100 BELT 3"X132"

3M

BELT ALUM OXIDE P180 132" X 3"

10

61500292265

61500292265

3M

CONVOLUTE WHEEL DEBURR 6" FIN

3

61500093986

61500093986

3M

ABRASIVE ROLL A/O MED 30' X 12"

0

61500160934

61500160934

3M

SURFACE DISC 4-1/2X7/8" A MED

0

12MIC 3M261X DISC 8

12MIC 3M261X DISC 8"

3M

LAPPING FILM ALUM OXIDE 12U 8"

0

61500298841

61500298841

3M

UNITIZED MOUNTED POINT W185X1/8"

49

61500189446

61500189446

3M

RADIAL BRISTLE DISC 8" 50 W/FLNG

4

61500085123

61500085123

3M

HI STRNGTH DISC 4X1/2" A VFN

0

3M 384F 60+ BELT 3

3M 384F 60+ BELT 3"X132"

3M

BELT ALUMINUM OXIDE 60 132" X 3"

10

61500160470

61500160470

3M

SURFACE BELT 1-1/2X18-1/2" A MED

0

61500013067

61500013067

3M

SURFACE DISC 1-1/2"XNH A MED

0

61500122355

61500122355

3M

UNITIZED WHEEL CUT&POLISH 7A CRS

0

61500083110

61500083110

3M

UNITIZED WHEEL EXL 8" 2S FIN

0

61500053659

61500053659

3M

MULTI-FINISHING WHEEL 6" 2S MED

0

2MIC 3M254X AO TR3 DISC

2MIC 3M254X AO TR3 DISC

3M

LAPPING FILM ALUM OXIDE 2U 5"

281

3M 302D P180 BELT 2

3M 302D P180 BELT 2"X132"

3M

BELT ALUM OXIDE P180 132" X 2"

10

76622

76622

3M

ROLOC DISC

0

FN510079364

FN510079364

3M

FINISHING FLAP BRUSH S FIN

10

30670

30670

3M

PURPLE FINISHING FILM HOOKIT DIS

340

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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