Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500126695

61500126695

3M

EXL DEBURRING WHEEL 8" 8S FIN

4

3M ABR-982C-80-4.5X0.875(25)

3M ABR-982C-80-4.5X0.875(25)

3M

3M CUBITRON II FIBRE DISC 982C;

0

61500039849

61500039849

3M

FINISHING WHEEL 12X3X5" 5A CRS

0

61500295813

61500295813

3M

DURABLE FLEX BELT 1/4X24" A MED

40

61500126703

61500126703

3M

EXL DEBURRING WHEEL 8" 8S FIN

4

61500154507

61500154507

3M

UNITIZED WHEEL CUT&POLISH 7A MED

0

61500122249

61500122249

3M

UNITIZED WHEEL CLEAN&STRIP 7S

0

3M 384F 180+ BELT 0.75

3M 384F 180+ BELT 0.75"X18"

3M

BELT ALUM OXIDE 180 18" X 0.75"

24

61500126307

61500126307

3M

LIGHT DEBURRING WHEEL 6" 7S FIN

4

3M 217EA A6 BELT 4

3M 217EA A6 BELT 4"X132"

3M

BELT ALUM OXIDE P2000 132" X 4"

10

FN510079315

FN510079315

3M

COMBI-R WHEEL 80679 2-1/2X1-1/4"

2

61500084373

61500084373

3M

SURFACE LS BELT 3X90" A VFN

0

61500141736

61500141736

3M

SURFACE CONDITION DISC TR 2"

290

21793

21793

3M

STIKIT SANDING DISC 100/ROLL

0

DP-UR-3

DP-UR-3"X1/4"-NH 4C MED+

3M

UNITIZED WHEEL SCOTCH BRITE ROLC

40

61500103363

61500103363

3M

SURFACE BELT 6X48" S SFN

0

61500122165

61500122165

3M

MULTI-FINISHING WHEEL 4" 2S FIN

0

61500084480

61500084480

3M

SURFACE LS BELT 4X118" A MED

0

61500132156

61500132156

3M

BRISTLE DISC 2X5/8 TAPERED 50

11

61500134335

61500134335

3M

SE SURFACE DISC 5X7/8" A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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