Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
61500291648

61500291648

3M

CUT & POLISH DISC 6"XNH A MED

40

1MIC 3M661X DLF 3MIL 5 IN

1MIC 3M661X DLF 3MIL 5 IN

3M

LAPPING FILM DIAMOND 1U 5"

50

61500292158

61500292158

3M

FINISHING FLAP BRUSH 5S VFN

0

61500297546

61500297546

3M

SURFACE CONDITION DISC TR 2"

0

61500083284

61500083284

3M

UNITIZED WHEEL EXL 1/2" 2S FIN

0

61500072808

61500072808

3M

SURFACE BELT 3X24" A MED

8

3M 302D P150 BELT 2

3M 302D P150 BELT 2"X118"

3M

BELT ALUM OXIDE P150 118" X 2"

10

61500056645

61500056645

3M

SURFACE BELT 3/4X18" A CRS

20

61500122207

61500122207

3M

UNITIZED WHEEL CLEAN&STRIP 7S

0

61500088697

61500088697

3M

SURFACE FB BELT 6X306" A MED

0

61500295185

61500295185

3M

CROSS BUFF HIGH STRENGTH A MED

95

61500124757

61500124757

3M

LIGHT DEBURRING WHEEL 8" 8S FIN

0

61500013430

61500013430

3M

CLEAN & STRIP WHEEL 3" 7S XCS

0

61500109774

61500109774

3M

MULTI-FINISHING WHEEL 8" 2S CRS

0

3M 384F 80+ BELT 0.5

3M 384F 80+ BELT 0.5"X24"

3M

BELT ALUM OXIDE 80 24" X 0.5"

25

61500088986

61500088986

3M

SURFACE FB BELT 36X75" A MED

0

.1MIC 3M661X DLF 3MIL 4.25 IN

.1MIC 3M661X DLF 3MIL 4.25 IN

3M

LAPPING FILM DIAMOND 0.1U 4.25"

17

61500083615

61500083615

3M

SURFACE BELT 6X60" A CRS

0

61500188240

61500188240

3M

FINISHING FLAP BRUSH 5A FIN

0

61500151602

61500151602

3M

RADIAL BRISTLE DISC 9/16" 1=48PC

3

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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