Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
30MIC 3M661X SHEET 8.5X11

30MIC 3M661X SHEET 8.5X11"

3M

LAPPING FILM DIAMOND 30U 11X8.5"

0

3M 217EA A45 BELT 2

3M 217EA A45 BELT 2"X132"

3M

BELT ALUM OXIDE P400 132" X 2"

10

61500000775

61500000775

3M

UNITIZED WHEEL A/O MED 1" DIA

50

61500023884

61500023884

3M

UNITIZED WHEEL CUT&POLISH 7A CRS

0

3M 784F 120+ BELT 0.5

3M 784F 120+ BELT 0.5"X24"

3M

BELT CERA ALUM OXIDE 120 24X0.5"

25

61500028420

61500028420

3M

SURFACE BELT 1-1/2X60" A MED

0

61500004744

61500004744

3M

FINISHING FLAP BRUSH 7A MED

0

61500011558

61500011558

3M

SST DEBURRING WHEEL 8" 8S FIN

3

61500155512

61500155512

3M

UNITIZED WHEEL EXL 8" 3S FIN

0

61500145869

61500145869

3M

SE SURFACE DISC 6" A MED

0

45098

45098

3M

ROLOC DISC PAD

20

61500152931

61500152931

3M

UNITIZED WHEEL FINSH 6" 5A 1=1PC

12

61500162542

61500162542

3M

SURFACE FB BELT 2X148" A MED

0

61500297538

61500297538

3M

SURFACE CONDITION DISC TR 2"

0

61500159845

61500159845

3M

EX3 DEBURRING WHEEL 8" 9S FIN

0

3MIC 3M661X SHEET 8.5X8.5

3MIC 3M661X SHEET 8.5X8.5"

3M

LAPPING FILM DIAMOND 3U 8.5X8.5"

0

61500077104

61500077104

3M

SURFACE LS BELT 5X132" A MED

0

61500028065

61500028065

3M

UNITIZD WHEEL A/O FIN 1.5" DIA

79

61500167194

61500167194

3M

SURFACE LS BELT 3X72" A CRS

0

61500058153

61500058153

3M

UNITIZED WHEEL EXL 6" 8A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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