Abrasives and Surface Conditioning Products

Image Part Number Description / PDF Quantity Rfq
3M 217EA A6 BELT 4

3M 217EA A6 BELT 4"X118"

3M

BELT ALUM OXIDE P2000 118" X 4"

10

61500112612

61500112612

3M

SE SURFACE CONDITION DISC TS 2"

0

61500124948

61500124948

3M

CPM WHEEL 6X1X1" 5A CRS

0

49911

49911

3M

STIKIT SANDING DISC 125/ROLL

10

61500097045

61500097045

3M

SURFACE LS BELT 1X90" A CRS

0

61500121183

61500121183

3M

SURFACE DISC 5"XNH A MED

50

61500161668

61500161668

3M

SURFACE LS BELT 2X34" A VFN

0

33379

33379

3M

CUBITRON II FIBRE ROLOC DISC 1=1

130

61500165693

61500165693

3M

SURFACE ROLL 12"X30' A MED

0

.5MIC 3M668X PSA DISC 12

.5MIC 3M668X PSA DISC 12"

3M

LAPPING FILM DIAMOND 0.5U 12"

0

61500126240

61500126240

3M

LIGHT DEBURRING WHEEL 6" 6S FIN

2

61500160884

61500160884

3M

SURFACE DISC 44X3" A VFN

0

61500031002

61500031002

3M

FINISHING FLAP BRUSH 7S SFN

0

3MIC 3M661X DISC 8

3MIC 3M661X DISC 8"

3M

LAPPING FILM DIAMOND 3U 8"

1

61500298569

61500298569

3M

SURFACE FB BELT 4X439" A MED

0

6MIC 3M661X DLF 3MIL 4 IN

6MIC 3M661X DLF 3MIL 4 IN

3M

LAPPING FILM DIAMOND 6U 4"

0

61500039054

61500039054

3M

SURFACE BELT 3X24" A CRS

0

9MIC 3M261X ROLL 4

9MIC 3M261X ROLL 4"X150'X3"

3M

LAPPING FILM A/O 9U 150'X4"

0

61500292646

61500292646

3M

LT GRIND & BLEND DISC 7" A CRS

0

61500161601

61500161601

3M

SURFACE LS BELT 3X144" A MED

0

Abrasives and Surface Conditioning Products

1. Overview

Abrasives and surface conditioning products are engineered materials designed to modify surface properties through cutting, grinding, polishing, or finishing. These products enable precise material removal and surface preparation in manufacturing, maintenance, and industrial processes. Their importance spans across quality control, product longevity, and process efficiency in sectors like aerospace, automotive, and electronics.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Coated AbrasivesGrains bonded to flexible backing (paper/cloth)Metal deburring, wood sanding
Bonded AbrasivesCeramic/organic binder-formed grinding wheelsTool sharpening, heavy stock removal
SuperabrasivesDiamond/CBN grains for extreme hardnessHard alloy machining, optical glass grinding
Nonwoven AbrasivesOpen-web structure for conformal finishingWeld blending, composite material polishing
Surface Conditioning PadsScotch-Brite-type media for cleaning/texturingPre-paint surface preparation

3. Structure and Composition

Typical products consist of: - Abrasive Grains: Al2O3, SiC, CBN, Diamond - Binders: Phenolic resins, vitrified bonds, electroplated nickel - Reinforcement: Fiber backing, mesh supports - Additives: Lubricants, anti-static agents, cooling agents

4. Key Technical Parameters

ParameterDescriptionImportance
Grain Size (Mesh)8-1200 grit rangeDetermines cut rate and finish quality
Hardness (Knoop)1500-8000 HKAffects material removal efficiency
Concentration25-200%Superabrasive quantity per volume
Bond StrengthGrade P-ZControls grain retention and wear
Operating Speed10-160 m/sSafety and performance criticality

5. Application Fields

  • Metalworking: CNC grinders, belt sanders
  • Aerospace: Turbine blade finishing systems
  • Automotive: Robotic weld cleaning stations
  • Electronics: Wafer polishing equipment
  • Construction: Concrete floor preparation machines

6. Leading Manufacturers and Products

ManufacturerKey ProductsSpecializations
3MTrizact, Scotch-BriteMicron-level precision finishing
Saint-GobainNorton Quantum wheelsHigh-efficiency grinding systems
MetalorCBN grinding toolsHard alloy machining
HermesFibre Discs 960 VCHeavy-duty metal removal

7. Selection Recommendations

Key factors: - Workpiece material hardness (e.g., use CBN for hardened steel) - Required surface roughness (Ra 0.05-10 m range) - Thermal sensitivity of base material - Machine tool specifications (RPM, power) Case Study: Automotive gear manufacturing selects electroplated CBN wheels (150 concentration, vitrified bond) for profile grinding, achieving 0.8 m Ra finish.

Industry Trends Analysis

Emerging directions include: - Nanostructured abrasive coatings (20-50nm grain size) - Environmentally-friendly binders (<50 ppm VOC) - Smart abrasive systems with IoT process monitoring - Hybrid products combining grinding/polishing functions - Additive manufacturing of custom abrasive geometries

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