Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
PLS-031B-6PAI

PLS-031B-6PAI

PIC GmbH

POWER LEVEL SENSOR

489

SSF25XPM12

SSF25XPM12

Sensata Technologies – Cynergy3

FLOATSW M16 WITH M12 CONN

0

RSF26Y050TG

RSF26Y050TG

Sensata Technologies – Cynergy3

DROP FLOAT, SPNC 25VA, PPS, 50 C

0

RSF66A25B125

RSF66A25B125

Sensata Technologies – Cynergy3

FLOATSWITCH VERT 25VA SGL 152MM

23

S286-V05

S286-V05

OIL LEVEL SWITCH 1/2" NPTF

50

VT2

VT2

Carlo Gavazzi

LVL SEN COND 2 PROBE PTFE

1

OLS210D324-003

OLS210D324-003

Sensata Technologies – Cynergy3

OPT LIQUID SENSOR M12 EXT MT HI

3

59630-1-T-04-A

59630-1-T-04-A

Wickmann / Littelfuse

REED SENSOR W/INTEGRAL FLOAT

0

LLF47H100GF

LLF47H100GF

Sensata Technologies – Cynergy3

FLOAT SWITCH 25VA PVDF 1M PTFE 7

0

RSF66A25B100

RSF66A25B100

Sensata Technologies – Cynergy3

FLOATSWITCH VERT 25VA SGL 127MM

12

OLS700D3SH

OLS700D3SH

Sensata Technologies – Cynergy3

OPT LIQ LVL SENS 1/4 NPT MNT HI

981

SSF67A25B100

SSF67A25B100

Sensata Technologies – Cynergy3

SWITCH 2 LEVEL SS NO/NC .6A

3

EX-F1

EX-F1

Panasonic

SENSOR AMP 6-13MM DIA 12-24V NPN

86

RSF86Y100R

RSF86Y100R

Sensata Technologies – Cynergy3

FLOATSWITCH HORZ .6A NO/NC PPS

19

FPS-L

FPS-L

Standex Electronics

SENSOR LEVEL FLOAT

0

LI5141

LI5141

ifm Efector

BINARY LEVEL SENSOR; PNP; SWITCH

0

SH-7052

SH-7052

Sensata Technologies – Cynergy3

SQ FLGE MNT FLTOATSWITCH

0

SSV66A35B210SPM12

SSV66A35B210SPM12

Sensata Technologies – Cynergy3

SD MNT DUAL SW PNT FLTSW M12

0

RSF87HP

RSF87HP

Sensata Technologies – Cynergy3

HORIZ SPNO 100VA PVDF 1/2NPT MOU

0

RSF16H050TG

RSF16H050TG

Sensata Technologies – Cynergy3

FLOATSWITCH VERT 1A NO/NC PPS

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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