Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
FM10-SMD08-NONO

FM10-SMD08-NONO

SMD Sensors

DUAL SWITCH 11"LONG 1/2" NPT,INT

25

RSF43H100RF

RSF43H100RF

Sensata Technologies – Cynergy3

FLOATSWITCH HORIZ 1A NO/NC NYLON

0

ILSU-GI240-008

ILSU-GI240-008

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-240WG 4-20MA

0

ILSE-G0500-5

ILSE-G0500-5

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-5MWG 4-20MA

0

RSF57Y100GC

RSF57Y100GC

Sensata Technologies – Cynergy3

FLOAT SENS LIQ SPST-NC/NO .6A

0

LITTLE-EX-20M

LITTLE-EX-20M

Sensata Technologies – Cynergy3

FLT SW FOR HAZARD AREA 20M CABLE

0

RSF87Y100G

RSF87Y100G

Sensata Technologies – Cynergy3

FLOAT SENS LIQ SPST-NC/NO .6A

7

RSF154YFP

RSF154YFP

Sensata Technologies – Cynergy3

FLOATSWITCH VERT 25VA SPNO

5

SSV66A000SM16

SSV66A000SM16

Sensata Technologies – Cynergy3

SWITCH VERT SS G1 MNT

0

LLF43H100RF

LLF43H100RF

Sensata Technologies – Cynergy3

FLOAT SWITCH 100VA NYLON 1M PVC

4

ILSU-GI120-005

ILSU-GI120-005

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-120WG 4-20MA

0

S286-15

S286-15

OIL LEVEL SWITCH 1/2" NPTF

50

VP01EP

VP01EP

Carlo Gavazzi

SENS OPTICAL LIQUID LEVEL PNP NC

5

PLS-020B-3PPI

PLS-020B-3PPI

PIC GmbH

WORLD'S SMALLEST MAGNETIC LEVEL

360

RSF76H050TV

RSF76H050TV

Sensata Technologies – Cynergy3

FLOATSWITCH HORZ 1A NO/NC PPS

2

RSF77H100GN

RSF77H100GN

Sensata Technologies – Cynergy3

HORIZ SPNO 100VA PVDF 1 METRE PT

0

LR2350

LR2350

ifm Efector

ELECTRONIC LEVEL SENSOR; PNP/NPN

0

PLS-051A-3PPI

PLS-051A-3PPI

PIC GmbH

STANDARD LEVEL SENSOR

489

LLF46HFP

LLF46HFP

Sensata Technologies – Cynergy3

FLOAT SWITCH 100VA PPS NITRILE

0

MS20BW

MS20BW

Sensata Technologies – Cynergy3

CABLE FLOAT SPST-NC 20A PVC

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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