Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
59630-1-T-02-F

59630-1-T-02-F

Wickmann / Littelfuse

REED SENSOR W/INTEGRAL FLOAT

397

PLS-041A-3PAI

PLS-041A-3PAI

PIC GmbH

STANDARD LEVEL SENSOR

422

RSF86H100R

RSF86H100R

Sensata Technologies – Cynergy3

FLOATSWITCH HORZ 1A NO/NC PPS

0

S285-V05

S285-V05

COOLANT LEVEL SWITCH 1/2" NPTF

50

MC05BH

MC05BH

Sensata Technologies – Cynergy3

FLOAT SENS LIQ SPST-NC .25A

0

RSF78Y100RN

RSF78Y100RN

Sensata Technologies – Cynergy3

FLOATSWITCH HORZ .6A NO/NC POLY

20

VN2

VN2

Carlo Gavazzi

LVL SEN COND 2 PROBE NYLON

2

FSH-24

FSH-24

Carlo Gavazzi

FLOAT SWITCH HRZ COMP MNT NYL

5

RSF157HFP

RSF157HFP

Sensata Technologies – Cynergy3

LEVEL SENSOR HI TEMP VERT SPST 1

0

RSF46Y050TG

RSF46Y050TG

Sensata Technologies – Cynergy3

FLOAT SW PPS N/O 25VA 50CM LEAD

7

SH-5151

SH-5151

Sensata Technologies – Cynergy3

2 FLGE MNT FLOATSWITCH

0

SEN0370

SEN0370

DFRobot

SMALL PIPE DIAMETER LEVEL SENSOR

0

SSF215XPL

SSF215XPL

Sensata Technologies – Cynergy3

FLOATSWITCH 50VA NC/NO HORZ SS

0

LLF47YGP

LLF47YGP

Sensata Technologies – Cynergy3

FLOAT SWITCH 100VA PVDF VITON

2

SSV66A141S1GP

SSV66A141S1GP

Sensata Technologies – Cynergy3

SWITCH VERT SS G1 MNT

0

RSF47H100GG

RSF47H100GG

Sensata Technologies – Cynergy3

LEVEL SENSOR HORZ SPST 100VA PVD

0

LLC710D3LSH

LLC710D3LSH

SST Sensing

LIQUID LEVEL SENSOR

15

VP02-110TB

VP02-110TB

Carlo Gavazzi

LVL SEN OPTICAL 110VAC NO

4

S286-05

S286-05

OIL LEVEL SWITCH 1/2" NPTF

50

RSF66B50B150P

RSF66B50B150P

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 177MM TOTAL L

0

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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