Float, Level Sensors

Image Part Number Description / PDF Quantity Rfq
RSF103HNP

RSF103HNP

Sensata Technologies – Cynergy3

FLOATSWITCH VERT 100VA NYLON

0

ILTSU-GI180-007

ILTSU-GI180-007

Sensata Technologies – Cynergy3

SENSOR PRESSURE 0-180WG 4-20MA

0

FM10-SMD06-NCNC

FM10-SMD06-NCNC

SMD Sensors

DUAL SWITCH 9" LONG 1/2" NPT,INT

25

RSF103Y100JN

RSF103Y100JN

Sensata Technologies – Cynergy3

FLOATSWITCH VERT 25VA NYLON

10

EX-F1-C5

EX-F1-C5

Panasonic

SENSOR LIQUID DETECT 12-24V NPN

3

RSF66A25B75P

RSF66A25B75P

Sensata Technologies – Cynergy3

DL PNT FLOATSWITCH 102MM TOTAL L

0

MS10BW

MS10BW

Sensata Technologies – Cynergy3

CABLE FLOAT SPST-NC 10A POLY

0

LLC103000

LLC103000

SST Sensing

LIQUID LEVEL SENSOR

70

LLF43Y100RF

LLF43Y100RF

Sensata Technologies – Cynergy3

FLOAT SWITCH 25VA NYLON 1M PVC 1

0

FM10-SMD13-NCNC

FM10-SMD13-NCNC

SMD Sensors

DUAL SWITCH 7" LONG 1" NPT, EXT

25

LLF48HFP

LLF48HFP

Sensata Technologies – Cynergy3

FLOAT SWITCH 100VA PP(UL) NITRIL

11

LS05-1A66-1-500W

LS05-1A66-1-500W

Standex Electronics

SENSOR LEVEL FLOAT M10

0

SSV66A200E1GP

SSV66A200E1GP

Sensata Technologies – Cynergy3

SWITCH VERT SS G1 MNT

0

VR2A

VR2A

Carlo Gavazzi

LVL SEN CAP NYLON 1.5 IN THD

5

S285-15

S285-15

COOLANT LEVEL SWITCH 1/2" NPTF

50

LR8000

LR8000

ifm Efector

ELECTRONIC LEVEL SENSOR; PNP; SW

0

SSF215X100

SSF215X100

Sensata Technologies – Cynergy3

LONG REACH 1/2 EXT MNT SS FS

0

RSF56Y100R1/8

RSF56Y100R1/8

Sensata Technologies – Cynergy3

FLOATSWITCH VERT .6A NO/NC PPS

18

SSV66A35B235SM16

SSV66A35B235SM16

Sensata Technologies – Cynergy3

SD MNT DUAL SW PNT FLTSW M21

0

RSF88H100R

RSF88H100R

Sensata Technologies – Cynergy3

FLOATSWITCH HORZ 1A NO/NC POLY

38

Float, Level Sensors

1. Overview

Float level sensors are electromechanical devices that measure liquid levels using buoyancy principles. They consist of a floating element mechanically linked to a sensing component, providing continuous or point-level detection. These sensors play a critical role in industrial automation, ensuring process efficiency, safety, and resource optimization across sectors like water treatment, energy, and manufacturing.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Magnetic Float SwitchesHermetically sealed contacts activated by float movementWater tanks, fuel storage
Mechanical Lever ArmPhysical linkage translating float motion to potentiometerIndustrial boilers, hydraulic systems
Guided Tube FloatFloat moves along a vertical tube, triggering reed switchesChemical processing, corrosive environments
Optical Float SensorsCombines float mechanism with infrared detectionMedical equipment, cleanrooms

3. Structure and Components

A typical float level sensor comprises: - Float Element: Hollow cylinder made of stainless steel, plastic, or titanium - Guide Mechanism: Rigid rod or cable for vertical movement guidance - Sensing Assembly: Reed switches, potentiometers, or Hall-effect sensors - Enclosure: IP65-rated housing with process connections (NPT, flanges) - Electrical Interface: Terminal block or industrial connectors (M12, etc.) The design ensures reliable operation in media with specific gravity 0.5 and temperatures up to 200 C.

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range0.1 10 metersDetermines application suitability
Accuracy 1 3% FSProcess control reliability
Output Signal4 20 mA, 0 10V, SPSTSystem integration capability
Environmental Temp.-40 C to +85 COperational stability
Process Connection1/2" 4" NPT, DINInstallation compatibility
Material CompatibilityPVDF, SS316, EPDMChemical resistance

5. Application Fields

  • Water/Wastewater Treatment: Reservoir level monitoring
  • Oil & Gas: Crude oil storage tank level detection
  • Pharmaceuticals: Reactor vessel fill control
  • Power Generation: Cooling tower water level management
  • Food & Beverage: Syrup level detection in processing tanks

6. Leading Manufacturers and Products

ManufacturerKey ProductFeatures
SiemensFloat Switch Series 8MEATEX-certified, 0.1% repeatability
HoneywellLM Series Level Switches316SS construction, SIL2 rated
TE ConnectivityMini-Level SwitchCompact 6mm diameter design
Endress+HauserProsonic M Float SwitchDual-limit detection with IO-Link

7. Selection Recommendations

Key considerations include: - Media properties (corrosiveness, viscosity, density) - Required measurement range and resolution - Electrical requirements (analog/digital output) - Environmental conditions (vibration, ambient temperature) - Hazardous area classification (ATEX, IECEx) - Maintenance accessibility and calibration frequency

8. Industry Trends

Emerging developments include: - Integration with wireless communication protocols (WirelessHART) - Multiparameter sensors combining level, temperature, and pressure - Self-powered IoT-enabled devices using energy harvesting - Advanced materials for extreme pH environments - Smart diagnostics with predictive maintenance capabilities

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