Encoders

Image Part Number Description / PDF Quantity Rfq
290VAB0R201A2

290VAB0R201A2

CTS Corporation

ROTARY ENCODER MECHANICAL 20PPR

399

711-1200-S-S-4-S-S-N

711-1200-S-S-4-S-S-N

Encoder Products Company

2.25" CUBE, INCREMENTAL, SINGLE

10

01070-922

01070-922

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

2

15T-02SA-0100NV1ROC-M00

15T-02SA-0100NV1ROC-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 3/8

10

ACZ16BR1E-20FD1-20C

ACZ16BR1E-20FD1-20C

CUI Devices

ROTARY ENCODER INCREMENT 20PPR

0

PEC12R-4017F-S0024

PEC12R-4017F-S0024

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 24PPR

0

62S22-M5-P

62S22-M5-P

Grayhill, Inc.

ROTARY ENCODER OPTICAL 16PPR

510

8.5020.474E.1024

8.5020.474E.1024

Kübler, Inc.

INCREMENTAL ENCODER 1024 PPR

7

DFS22A-KCP2C065536

DFS22A-KCP2C065536

SICK

ROTARY ENCODR INCREMENT 65536PPR

4

ZGG0100C

ZGG0100C

Red Lion

ROTARY ENCODER OPTICAL 100PPR

0

EVE-T23AH516B

EVE-T23AH516B

Panasonic

ROTARY ENCODER MECHANICAL 16PPR

221

HS35R012073A1PS

HS35R012073A1PS

Dynapar Corp

0120 PPR, 1/2" BORE DIAMETER

5

25T-40SJ-060NV1ROC-SMY-S3

25T-40SJ-060NV1ROC-SMY-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

15T-01SA-3600NV1RHV-M00

15T-01SA-3600NV1RHV-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 1/4

10

CD120-500-ABZC-28V/V-SM18-B2

CD120-500-ABZC-28V/V-SM18-B2

Sensata Technologies – BEI Sensors

LINEAR CABLE TRANSDUCER INCREMEN

5

EM14C1D-E24-L032S

EM14C1D-E24-L032S

J.W. Miller / Bourns

ROTARY ENCODER OPTICAL 32PPR

0

DSM5H06//5G29//02048//G3R020/1J/**03**

DSM5H06//5G29//02048//G3R020/1J/**03**

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 2048PPR

0

EM14C0D-E28-L064S

EM14C0D-E28-L064S

J.W. Miller / Bourns

ROTARY ENCODER OPTICAL 64PPR

0

ECW0D-C24-BE0024L

ECW0D-C24-BE0024L

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 6PPR

0

725I-20-S-0500-R-OC-1-S-1-SY-N-N

725I-20-S-0500-R-OC-1-S-1-SY-N-N

Encoder Products Company

SIZE 25 ENCODER 3/8" DIA. SHAFT

10

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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