Encoders

Image Part Number Description / PDF Quantity Rfq
62AG22-L5-P

62AG22-L5-P

Grayhill, Inc.

ROTARY ENCODER OPTICAL 16PPR

200

25T-40SJ-4096NV1ROC-SMY-S3

25T-40SJ-4096NV1ROC-SMY-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

H2-0360-0236-05-A-N-H-F-A-X

H2-0360-0236-05-A-N-H-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

01076-002

01076-002

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 1024PPR

3

25T-40SJ-8192NV1ROC-SMY-S3

25T-40SJ-8192NV1ROC-SMY-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

01002-6987

01002-6987

Sensata Technologies – BEI Sensors

ROTARY ENCODER OPTICAL 2048PPR

0

725I-07-S-4096-R-OC-1-F-1-SY-N-N

725I-07-S-4096-R-OC-1-F-1-SY-N-N

Encoder Products Company

SIZE 25 ENCODER 1/4" DIA. SHAFT

10

290VAA5F201A2

290VAA5F201A2

CTS Corporation

ROTARY ENCODER MECHANICAL 20PPR

37

15S-19M8-10000NV1ROC-M00

15S-19M8-10000NV1ROC-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 1/4

10

AEDL-5810-Z02

AEDL-5810-Z02

Broadcom

ROTARY ENCODER OPTICAL 5000PPR

0

ACZ11BR1E-20FD1-12C

ACZ11BR1E-20FD1-12C

CUI Devices

ROTARY ENCODER INCREMENT 12PPR

9617

62S11-M5-050C

62S11-M5-050C

Grayhill, Inc.

ROTARY ENCODER OPT 32PPR 5" CBL

2367

AS5134-ZSST

AS5134-ZSST

ams

ROTARY ENCODER MAGNETIC

13497

C14D16P-B3

C14D16P-B3

CUI Devices

ROTARY ENCODER OPTICAL 16PPR

1401

LP35-S-Q29-02000-H30S-28/V-SM12-T2

LP35-S-Q29-02000-H30S-28/V-SM12-T2

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 2000PPR

0

62B22-LPP-040C

62B22-LPP-040C

Grayhill, Inc.

ROTARY ENCODER OPTICAL 16PPR

0

C14N16P-C3PA

C14N16P-C3PA

CUI Devices

15 MM, 16 PPR, 6.35 MM PLASTIC S

0

25T-40SJ-4096NV1RHV-SMX-S3

25T-40SJ-4096NV1RHV-SMX-S3

Encoder Products Company

2.5" DIA. 1" DIA. BORE 1.75" TO

10

PEC16-4225F-N0024

PEC16-4225F-N0024

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 24PPR

603

15T-04SA-1000NV1ROC-M00

15T-04SA-1000NV1ROC-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 6MM

10

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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