Encoders

Image Part Number Description / PDF Quantity Rfq
725I-20-S-1024-R-OC-1-F-1-SY-N-N

725I-20-S-1024-R-OC-1-F-1-SY-N-N

Encoder Products Company

SIZE 25 ENCODER 3/8" DIA. SHAFT

10

62SG15-L5-RAC

62SG15-L5-RAC

Grayhill, Inc.

ROTARY ENCODER OPTICAL 24PPR

29

MHM5-EEA1B-1213-C100-PRM

MHM5-EEA1B-1213-C100-PRM

Sensata Technologies – BEI Sensors

ENCODER ROTARY ETHER 10MM 12BIT

2

EVE-UBCAH508B

EVE-UBCAH508B

Panasonic

ROTARY ENCODER MECHANICAL 8PPR

69

ACZ09BR2E-15KQA1-20C10P

ACZ09BR2E-15KQA1-20C10P

CUI Devices

ROTARY ENCODER INCREMENT 10PPR

0

15T-02SA-4096NV1ROC-M00

15T-02SA-4096NV1ROC-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 3/8

10

H9-0360-0156-05-A-Y-A-F-A-X

H9-0360-0156-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

EVQ-V5G00809B

EVQ-V5G00809B

Panasonic

ROTARY ENCODER MECHANICAL 9PPR

419

ACW400-0360-014

ACW400-0360-014

Sensata Technologies – BEI Sensors

ACW4 MOD 15-30V ANALOG RADIAL CA

0

LP35-S-Q29-01024-H30S-28/V-T-T5

LP35-S-Q29-01024-H30S-28/V-T-T5

Sensata Technologies – BEI Sensors

ROTARY ENCODR INCREMENT 1024PPR

0

ZGH0500C

ZGH0500C

Red Lion

ROTARY ENCODER OPTICAL 500PPR

0

C14N32N-A2

C14N32N-A2

CUI Devices

ROTARY ENCODER OPTICAL 32PPR

0

H9-0100-0125-05-A-Y-A-F-A-X

H9-0100-0125-05-A-Y-A-F-A-X

Phoenix America

NON-UNIVERSAL HUB ENCODER KIT

40

HRPG-ASCA#14R

HRPG-ASCA#14R

Broadcom

ROTARY ENCODER OPTICAL 120PPR

0

15S-19M8-8192NV1ROC-M00

15S-19M8-8192NV1ROC-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 1/4

10

AEAT-9000-1GSH0

AEAT-9000-1GSH0

Broadcom

ROTARY ENCODER OPTICAL 2048PPR

2

15T-14SA-0100NV1RHV-M00

15T-14SA-0100NV1RHV-M00

Encoder Products Company

1.5" DIA INCREMENTAL ENCODER 8MM

10

62C1111-02-050S

62C1111-02-050S

Grayhill, Inc.

ROTARY ENCODER OPTICAL 32PPR 5"

0

DFS20A-A2BAC002500

DFS20A-A2BAC002500

SICK

ROTARY ENCODR INCREMENT 2500PPR

3

PEC12R-4117F-S0012

PEC12R-4117F-S0012

J.W. Miller / Bourns

ROTARY ENCODER MECHANICAL 12PPR

121

Encoders

1. Overview

Encoders are electro-mechanical devices that convert mechanical motion into digital signals. They play a critical role in measuring position, velocity, and direction in automation systems. By translating physical movement into electrical signals, encoders enable precise control in industrial machinery, robotics, and motion control systems. Their importance continues to grow with advancements in Industry 4.0, smart manufacturing, and autonomous systems.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Rotary EncodersMeasure angular position/speed using optical/magnetic sensorsCNC machine spindles, motor feedback systems
Linear EncodersTrack straight-line motion with scale and readheadCoordinate measuring machines, semiconductor manufacturing
Absolute EncodersProvide unique digital position codes at power-onRobot joint positioning, multi-axis systems
Incremental EncodersGenerate pulse trains for relative motion measurementConveyor belts, speed monitoring systems

3. Structure & Components

Typical encoder construction includes: - Housing (metal/plastic for environmental protection) - Shaft/bearing system (precision-machined for rotational stability) - Sensor module (optical code disk with LED/photodetector or magnetic Hall-effect sensors) - Signal processing circuitry (for noise filtering and waveform shaping) - Output interface (push-pull, open-collector, or digital fieldbus)

4. Key Technical Specifications

ParameterImportanceTypical Values
Resolution (PPR)Determines measurement precision100-10,000 PPR
Accuracy (arc-minutes)Indicates position measurement reliability 1 to 20 arc-minutes
Output TypeAffects system compatibilityIncremental: TTL/HTL, Absolute: SSI/CANopen
Environmental RatingDefines operating conditionsIP54-IP69K for dust/water resistance

5. Application Fields

  • Industrial Automation: Machining centers, assembly robots
  • Automotive: Electric power steering systems, transmission control
  • Renewable Energy: Wind turbine blade pitch control
  • Medical: MRI scanner positioning systems
  • Aerospace: Flight control surface monitoring

6. Leading Manufacturers & Products

ManufacturerProduct SeriesKey Features
HeidenhainROC400023-bit absolute rotary encoder with 0.1 m accuracy
OmronE6B2-CWZ6CIncremental encoder with 1000 PPR and IP67 rating
BalluffBML-CRK-P-2Magnetic linear encoder with 1 m resolution
CUI DevicesAMT22Programmable absolute encoder with SPI interface

7. Selection Guidelines

Key considerations include: - Application type (position vs. speed measurement) - Required resolution and mechanical accuracy - Environmental factors (temperature, vibration, contamination) - Output signal compatibility (analog/digital, communication protocol) - Mechanical mounting constraints (shaft size, space limitations) - Cost-performance trade-offs for the specific application

8. Industry Trends

Current trends shaping encoder technology: - Integration with IoT-enabled condition monitoring systems - Development of high-temperature encoders for extreme environments - Miniaturization for medical and aerospace applications - Adoption of wireless signal transmission for mobile equipment - Increasing use of multi-turn absolute encoders without battery backup - Enhanced cybersecurity features for industrial network protocols

Real-world implementation example: In semiconductor manufacturing, Heidenhain's linear encoders with 1 m accuracy enable nanometer-precision wafer positioning during photolithography processes, achieving 99.999% production yield rates.

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