Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
L50J5R0 Ohmite	RES CHAS MNT 5 OHM 5% 50W	0
HS100 150R F Ohmite	RES CHAS MNT 150 OHM 1% 100W	0
HS10 220R F Ohmite	RES CHAS MNT 220 OHM 1% 10W	0
HS300 R82 F Ohmite	RES CHAS MNT 0.82 OHM 1% 300W	0
508AS502KDG2 Ohmite	48W 8900J 5K OHM 10% SLAB	5
HS75 22R F Ohmite	RES CHAS MNT 22 OHM 1% 75W	0
810F3K0E Ohmite	RES CHAS MNT 3K OHM 1% 10W	0
HS250 1R F Ohmite	RES CHAS MNT 1 OHM 1% 250W	0
L25J3K5E Ohmite	RES CHAS MNT 3.5K OHM 5% 25W	0
HS150 22R F Ohmite	RES CHAS MNT 22 OHM 1% 150W	35
HS50 1R2 J Ohmite	RES CHAS MNT 1.2 OHM 5% 50W	112
HS10 25R F Ohmite	RES CHAS MNT 25 OHM 1% 10W	66
HS75 1K2 F Ohmite	RES CHAS MNT 1.2K OHM 1% 75W	0
ARF400 10R J Ohmite	RES CHAS MNT 10 OHM 5% 400W	23
HS10 2R2 F Ohmite	RES CHAS MNT 2.2 OHM 1% 10W	0
HS500 50R J Ohmite	500 WATT CHASSIS MOUNT	7
HS300 680R J Ohmite	RES CHAS MNT 680 OHM 5% 300W	0
TAP600KR33E Ohmite	RES CHAS MNT 0.33 OHM 10% 600W	0
HS100 1K6 F Ohmite	RES CHAS MNT 1.6K OHM 1% 100W	0
TA2K0PH15R0KE Ohmite	RES CHAS MNT 15 OHM 10% 2000W	16

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.