Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
HS75 680R J Ohmite	RES CHAS MNT 680 OHM 5% 75W	0
HS100 1K5 J Ohmite	RES CHAS MNT 1.5K OHM 5% 100W	0
504AS252KDG2 Ohmite	24W 4000J 2.5K OHM 10% SLAB	10
TAP600K7R5E Ohmite	RES CHAS MNT 7.5 OHM 10% 600W	60
HS15 220R J Ohmite	RES CHAS MNT 220 OHM 5% 15W	0
HS25 56R F Ohmite	RES CHAS MNT 56 OHM 1% 25W	0
L50J200E Ohmite	RES CHAS MNT 200 OHM 5% 50W	23
WFH90L50RJE Ohmite	RES CHAS MNT 50 OHM 5% 90W	112
ARF150 3R J Ohmite	RES CHAS MNT 3 OHM 5% 150W	9
HS25 40R F Ohmite	RES CHAS MNT 40 OHM 1% 25W	0
HS25 10K F Ohmite	RES CHAS MNT 10K OHM 1% 25W	0
504AS101KDG2 Ohmite	24W 4000J 100 OHM 10% SLAB	5
502AS101KDG2 Ohmite	12W 1500J 100 OHMS 10% SLAB	4
HS15 3R3 F Ohmite	RES CHAS MNT 3.3 OHM 1% 15W	0
HS15 22R F Ohmite	RES CHAS MNT 22 OHM 1% 15W	0
TAP600K750E Ohmite	RES CHAS MNT 750 OHM 10% 600W	0
HS25 1R F Ohmite	RES CHAS MNT 1 OHM 1% 25W	162
HS250 10K F Ohmite	RES CHAS MNT 10K OHM 1% 250W	0
889AS101KDS Ohmite	100W 27000J 100 OHMS 10% TUBULAR	6
ARG160C 6R J Ohmite	RES CHAS MNT 6 OHM 5% 200W	9

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.