Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
MCRL01001K000JHB00 Vishay / Huntington Electric, Inc.	METAL CASE 100W, 1000 OHMS	5
FVTS05R2E400R0JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 400 OHM 5% 5W	0
FSOT3009E5K000KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 5K OHM 10% 30W	0
FVTS10R1E10K00JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 10K OHM 5% 12W	98
MCRL010020R00JHB00 Vishay / Huntington Electric, Inc.	METAL CASE 100W, 20 OHMS	119
FVT20020E500R0JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 500 OHM 5% 225W	6
FVE030020ER500KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 0.5 OHM 10% 300W	194
FSOT3009E100R0KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 100 OHM 10% 30W	0
FVT05006E1R000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 1 OHM 5% 50W	93
MCRL010010R00KHB00 Vishay / Huntington Electric, Inc.	RES CHAS MNT 10 OHM 10% 100W	0
FVTS10R1E15R00JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 15 OHM 5% 12W	0
FVTS05R2E35R00JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 35 OHM 5% 5W	695
FVE030020E1R20KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 1.2 OHM 10% 300W	15
MCRL01002R500JHB00 Vishay / Huntington Electric, Inc.	METAL CASE 100W, 2.5 OHMS	106
FVE030020E2R00KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 2 OHM 10% 300W	211
RBEF030080R00KFB00 Vishay / Huntington Electric, Inc.	300W 80 OHM RIBBON-WIRE FIXED	0
FVE030020ER700KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 0.7 OHM 10% 300W	0
MCRL0100180R0KHB00 Vishay / Huntington Electric, Inc.	METAL CASE 100W, 180 OHMS	21
MCRL01002K200JHB00 Vishay / Huntington Electric, Inc.	METAL CASE 100W, 2200 OHMS	0
FSOT3009E50R00KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 50 OHM 10% 30W	19

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.