Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
FSOT3009E5R000KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 5 OHM 10% 30W	97
RBEF03008R000KFB00 Vishay / Huntington Electric, Inc.	300W 8 OHM RIBBON-WIRE FIXED	70
RBEF03006R000KFB00 Vishay / Huntington Electric, Inc.	300W 6 OHM RIBBON-WIRE FIXED	22
MCRL01006K000JHB00 Vishay / Huntington Electric, Inc.	METAL CASE 100W, 6000 OHMS	30
FSOT2011E100R0KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 100 OHM 10% 20W	0
FVTS05R2E8K000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 8K OHM 5% 5W	0
FSOT1011ER2500KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 0.25 OHM 10% 10W	0
FVE030020E5R00KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 5 OHM 10% 300W	281
FVOT1011E125R0JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 125 OHM 5% 10W	0
FVTS05R2E20R00JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 20 OHM 5% 5W	157
RDSF00251R300JDB00 Vishay / Huntington Electric, Inc.	25W 1.3 OHM ROUND-WIRE FIXED	0
FSOT3009ER2500KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 0.25 OHM 10% 30W	0
FVTS10R1E1K250JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 1.25K OHM 5% 12W	0
FSE009006E6R25KE Vishay / Huntington Electric, Inc.	RES CHAS MNT 6.25 OHM 10% 90W	0
FVT10006E50R00JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 50 OHM 5% 100W	182
FVT10006E5R000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 5 OHM 5% 100W	146
FVTS10R1E8K000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 8K OHM 5% 12W	0
MCRL007025R00KHB00 Vishay / Huntington Electric, Inc.	RES CHAS MNT 25 OHM 10% 70W	0
FVT05006E1K000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 1K OHM 5% 50W	1692
FVTS05R2E7K000JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 7K OHM 5% 5W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.