Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
RER55F4R02PCSL Vishay / Dale	RES CHAS MNT 4.02 OHM 1% 30W	0
ARG120C 2R J Ohmite	RES CHAS MNT 2 OHM 5% 150W	9
HSA50620RJ TE Connectivity AMP Connectors	RES CHAS MNT 620 OHM 5% 50W	79
RER65FR249RC02 Vishay / Dale	RES CHAS MNT 0.249 OHM 1% 10W	0
HSA506R0J TE Connectivity AMP Connectors	RES CHAS MNT 6 OHM 5% 50W	62
TAP600K1K0E Ohmite	RES CHAS MNT 1K OHM 10% 600W	53
RER65F7680RC02 Vishay / Dale	RES CHAS MNT 768 OHM 1% 10W	0
HS25 250R F Ohmite	RES CHAS MNT 250 OHM 1% 25W	0
HSC7533KJ TE Connectivity AMP Connectors	RES CHAS MNT 33K OHM 5% 75W	0
RER55F29R4RC02 Vishay / Dale	RES CHAS MNT 29.4 OHM 1% 30W	0
AHA50AFB-2K5 Yageo	RES CHAS MNT 2.5K OHM 1% 50W	0
825FR50 Ohmite	RES CHAS MNT 0.5 OHM 1% 25W	8
UAL10-25RF8 Riedon	RES CHAS MNT 25 OHM 1% 10W	0
TAP650J50RE Ohmite	650W HEATSINKABLE 50 OHM	0
RER55F34R8RC02 Vishay / Dale	RES CHAS MNT 34.8 OHM 1% 30W	0
BRT300-100RJ8 Riedon	RES CHAS MNT 100 OHM 5% 300W	0
HS25 5K6 F Ohmite	RES CHAS MNT 5.6K OHM 1% 25W	0
HCF80J68RJ TE Connectivity AMP Connectors	HCF80 75W 68R 5% LEAD	20
THS50150RJ TE Connectivity AMP Connectors	RES CHAS MNT 150 OHM 5% 50W	225
MCRL00701R000KHB00 Vishay / Huntington Electric, Inc.	RES CHAS MNT 1 OHM 10% 70W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.