Resistors-Chassis Mount

Part Number	Description / PDF	Quantity
HS50 27R F Ohmite	RES CHAS MNT 27 OHM 1% 50W	2
HSA25R50J TE Connectivity AMP Connectors	RES CHAS MNT 0.5 OHM 5% 25W	292
TGHMVR200JE Ohmite	0.2 OHM 300 WATT SOT227 5% TF	60
RER55F20R0RCSL Vishay / Dale	RES CHAS MNT 20 OHM 1% 30W	0
AHP500FB-100R Yageo	RES CHAS MNT 100 OHM 1% 5W	0
TE500B39RJ TE Connectivity AMP Connectors	RES CHAS MNT 39 OHM 5% 500W	0
TE500B1K0J TE Connectivity AMP Connectors	RES CHAS MNT 1K OHM 5% 500W	25
FVTS10R1E35R00JE Vishay / Huntington Electric, Inc.	RES CHAS MNT 35 OHM 5% 12W	0
HSA103K3J TE Connectivity AMP Connectors	RES CHAS MNT 3.3K OHM 5% 16W	183
UAL25-1RF8 Riedon	RES CHAS MNT 1 OHM 1% 25W	0
RER55F69R8MC02 Vishay / Dale	RES CHAS MNT 69.8 OHM 1% 30W	0
RSA-100-100 Riedon	RES CHAS MNT 0.001 OHM .25% 10W	201
HS200 2K5 F Ohmite	RES CHAS MNT 2.5K OHM 1% 200W	0
TE2000B6R8J TE Connectivity AMP Connectors	RES CHAS MNT 6.8 OHM 5% 2000W	7
MCRL007022R00JHB00 Vishay / Huntington Electric, Inc.	METAL CASE 70W, 22 OHMS	0
5WM025 NTE Electronics, Inc.	RES CHAS MNT 25 OHM 1% 5W	147
HS100 75R F Ohmite	RES CHAS MNT 75 OHM 1% 100W	0
RCMC5004R70KB Vishay / Sfernice	MCB RESISTORS	0
810F3K5E Ohmite	RES CHAS MNT 3.5K OHM 1% 10W	0
RER65F2741MC02 Vishay / Dale	RES CHAS MNT 2.74K OHM 1% 10W	0

Resistors-Chassis Mount

1. Overview

Chassis Mount Resistors are specialized electronic components designed for direct mounting onto equipment chassis or heat sinks. They provide critical functions including current limiting, voltage division, and energy dissipation in high-power applications. Their importance in modern technology lies in enabling thermal management stability and electrical performance in industrial, automotive, and power electronics systems.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
Wirewound Chassis Mount	High precision, pulse stability, 10-100W power rating	Industrial motor drives, test equipment
Film Type Chassis Mount	Low noise, fast response, 5-50W rating	Communication infrastructure, medical devices
Ceramic Composite Mount	High-temperature resistance, 50-300W rating	EV charging systems, renewable energy inverters

3. Structure and Composition

Typical construction includes:

Aluminum alloy heat-dissipating housing (surface-anodized for insulation)
High-purity ceramic substrate with resistive element (NiCr or TaN)
Multi-layer silicone coating for vibration resistance
Brass/copper alloy mounting terminals (anti-corrosion plated)

Thermal interface materials (TIM) ensure efficient heat transfer to chassis.

4. Key Technical Specifications

Parameter	Importance	Typical Range
Rated Power	Determines thermal handling capacity	5-500W
Resistance Range	Affects current regulation precision	0.1 -100k
Tolerance	Impacts circuit accuracy	0.5% to 5%
Temperature Coefficient	Stability over operating temperature	50-200ppm/ C
Dielectric Strength	Safety insulation performance	1.5-5kV

5. Application Fields

Primary industries include:

Industrial automation (variable frequency drives, PLCs)
Renewable energy (solar inverters, wind turbine converters)
Transportation (EV on-board chargers, railway traction systems)
Telecommunications (base station power amplifiers, data center PSUs)

Case Study: 300W ceramic composite resistors in EV fast chargers enable 15-minute battery charging cycles.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Vishay Precision Group	CPW-100	100W wirewound, 0.1% tolerance
Ohmite Manufacturing	270 series	500W ceramic housing, IP65 rated
Panasonic Electronic	ERJ-P11	Thin-film technology, 100ppm/ C stability

7. Selection Guidelines

Key considerations:

Calculate required power derating (70% of max rating recommended)
Match resistance value with system voltage/current requirements
Evaluate thermal interface compatibility with chassis
Consider environmental factors (humidity, vibration, ambient temperature)
Budget allocation: High-reliability models may cost 2-3 standard versions

8. Industry Trends Analysis

Current development trends include:

Nano-ceramic materials enabling 40% smaller form factors
Integrated temperature sensing resistors for smart power systems
Graphene-enhanced thermal coatings improving heat dissipation by 25%
Automotive-grade models supporting 150 C operating temperatures
Industry 4.0 compatibility with IoT-enabled resistance monitoring

Market projections indicate 8.7% CAGR through 2030 driven by EV and 5G infrastructure demands.