AC DC Converters

Image Part Number Description / PDF Quantity Rfq
8754970000

8754970000

Weidmuller

AC/DC CONVERTER 12V 48W

11406

9925340024

9925340024

Weidmuller

AC/DC CONVERTER 24V 160W

1622

2580190000

2580190000

Weidmuller

SWITCH MODE, PWR SUPPLY 24V

629

1478190000

1478190000

Weidmuller

PRO MAX3 480W 24V 20A

0

8754960000

8754960000

Weidmuller

AC/DC CONVERTER 5V 25W

91025

1478170000

1478170000

Weidmuller

PRO MAX3 120W 24V 5A

420

2580210000

2580210000

Weidmuller

SWITCH MODE, PWR SUPPLY 5V

898

1478270000

1478270000

Weidmuller

PRO MAX 960W 48V 20A

5

2580180000

2580180000

Weidmuller

SWITCH MODE, PWR SUPPLY 24V

17150

1469550000

1469550000

Weidmuller

PRO ECO3 480W 24V 20A

348

2580250000

2580250000

Weidmuller

SWITCH MODE, PWR SUPPLY 24V

8555

1478100000

1478100000

Weidmuller

PRO MAX 72W 24V 3A

225

1478240000

1478240000

Weidmuller

PRO MAX 240W 48V 5A

13

1478180000

1478180000

Weidmuller

PRO MAX3 240W 24V 10A

626

2467040000

2467040000

Weidmuller

AC/DC CONVERTER 48V 480W

31

2466990000

2466990000

Weidmuller

AC/DC CONVERTER 24V 240W

9

1105790000

1105790000

Weidmuller

AC/DC CONVERTER 24V 90W

1

1469480000

1469480000

Weidmuller

AC/DC CONVERTER 24V 120W

252903

2466870000

2466870000

Weidmuller

SWITCH-MODE PWR SUPPLY 24V

829

2580260000

2580260000

Weidmuller

SWITCH MODE, PWR SUPPLY 24V

819

AC DC Converters

1. Overview

AC-DC converters are electronic devices that convert alternating current (AC) to direct current (DC). They are critical components in power supply systems for modern electronics, enabling equipment to operate safely and efficiently. External/internal (off-board) converters are designed for integration into systems or as standalone units, serving diverse applications from consumer electronics to industrial machinery. Their importance lies in ensuring stable power delivery, voltage regulation, and compliance with global energy standards.

2. Main Types and Functional Classification

Type Functional Features Application Examples
External AC Adapters Plug-in power supplies with universal input (90-264V AC), isolated output, and over-current protection Laptop chargers, LED monitors, medical devices
Internal Board-Mounted Converters Compact designs with high power density, designed for PCB integration with minimal external components Servers, telecommunications equipment, test instruments
Open-Frame Converters Exposed PCB design for optimal thermal management, requiring external enclosure Industrial automation systems, power distribution units
Rack-Mount Converters Modular units with standardized dimensions for data center scalability Telecom infrastructure, cloud computing servers

3. Structure and Components

Typical physical structure includes:

  • Enclosure: Metal/plastic housing with ventilation slots
  • Primary Circuit: Input filter, rectifier bridge, and PFC (Power Factor Correction) circuit
  • Transformer: Galvanic isolation with primary/secondary windings
  • Secondary Circuit: Output rectifier, LC filter, and voltage regulator
  • Control IC: PWM controller for output stability and feedback loop
  • Protection Circuits: OVP (Over Voltage), OCP (Over Current), OTP (Over Temperature)

4. Key Technical Specifications

Parameter Description
Input Voltage Range 90-264V AC (global standard), with 47-63Hz frequency tolerance
Output Voltage Accuracy 1% to 5% regulation under varying load conditions
Efficiency 85-96% (80 PLUS certification levels: Bronze to Titanium)
Power Factor (PF) 0.90-0.99 (active PFC required for >75W devices)
Isolation Voltage 1500-4000V AC (safety barrier between input/output)
Operating Temperature -40 C to +70 C (industrial grade), with derating above 50 C
Safety Certifications UL/CSA 62368-1, EN 60335, IEC 60950-1

5. Application Fields

  • Consumer Electronics: Smartphone chargers, gaming consoles
  • Industrial Automation: PLCs, CNC machines, IoT gateways
  • Telecommunications: 5G base stations, optical network units
  • Medical Equipment: Patient monitors, imaging systems (2xMOPP isolation)
  • Data Centers: Server power supplies, storage arrays

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
Delta Electronics PAD-150G 150W external adapter, 94% efficiency, medical safety certification
TDK-Lambda ZUBD1000 1kW digital power supply with PMBus interface
Mean Well RS-35-5 35W industrial open-frame converter, 4kV isolation
CUI Inc PSK-50-24 50W PCB-mount power supply with 3:1 input range

7. Selection Recommendations

  • Determine required output power with 20% safety margin
  • Select appropriate form factor (external/internal) based on system integration needs
  • Verify compliance with target market safety standards
  • Assess thermal management requirements (convection vs forced-air cooling)
  • Consider digital control features for smart power management
  • Evaluate MTBF (Mean Time Between Failures) for critical applications

Industry Development Trends

Current trends include:

  • Increased efficiency targets (>96%) driven by Energy Star regulations
  • GaN/SiC transistor adoption for higher switching frequencies and density
  • Smart power systems with IoT connectivity and predictive maintenance
  • Wide input voltage ranges (85-305V AC) for global deployment
  • Reduced form factors through planar magnetics and 3D packaging
  • Environmental compliance (RoHS, REACH) driving lead-free and recyclable designs
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