Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
Q8R3CXXG24E APEM Inc.	LED PM INDICATOR RECESSED GREEN	40
QS81XXHB220 APEM Inc.	INDICATOR 8MM FIXED HI BLU 220V	0
Q19P5CZZRGB12ECA APEM Inc.	PROMCHRMBEZ RGB 12VDC IP67	21
Q14P1CZZRYG24E APEM Inc.	INDICATOR 24V 14MM PROM R/Y/G	0
6221402304F Dialight	22MM FLTPMI BL 24VDC W/TERM	124
QS101XXHB110 APEM Inc.	INDICATOR 10MM FIXED HI BLU 110V	0
CCLB-2-3046-9908-W Visual Communications Company, LLC	SEALED LED INDICATOR MID ULTRA R	93
6772115331F Dialight	7MM HR/R PMI-12VDC W/O-RING	26
6071112110F Dialight	LED PNL IND 7MM RED PROTRUD	133
M165-TG-24D Omron Automation & Safety Services	LED PANEL INDICATOR GRN 24V	18
Q14F3BXXR24E APEM Inc.	LED PM INDICATOR FLUSH RED	38
Q8R3CXXHW110E APEM Inc.	LED PMI RECESSED 110VAC WHITE	0
Q16P1BXXY24E APEM Inc.	INDICATOR 24V 16MM PROMINENT YEL	0
80317100331504 Dialight	INDICATOR PRESS TO TEST	1
Q8P5CXXHG12E APEM Inc.	INDICATOR 8MM PM PROMINENT GREEN	23
M10R-10R IndustrialeMart	LED 10MM ROUND 110V RED	25
6571903103F Dialight	LED 17.46MM ORANGE DIFF PNL MNT	0
FL1M-6CJ-1-Y2V Mallory Sonalert Products	LED YEL 6MM NUT 2VDC STK	7
50747573331500F Dialight	LED PANEL IND 5V 15MA RED	0
PM5-A17G28V Califia Lighting (Bivar)	PANEL MOUNT ASSEM GREEN 12.7MM	54

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments