Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
Q8F1BXXHY02E APEM Inc.	8MM FLSH BLK CHRM HYPR YLW 2VDC	0
PM5-A7B110AC Califia Lighting (Bivar)	PANEL MOUNT ASSEM 8.1MM BLUE	0
Q22P1CXXW12E APEM Inc.	INDICATOR 12V 22MM PROMINENT WHT	0
FL1M-6FW-1-G24V Mallory Sonalert Products	LED GRN 6MM NUT 24VAC/DC STK	160
16MV20-277DLW-MPLLGN c3controls	16MM 20-277VAC/DC WLED GLNS IP20	200
Q19P1CXXR24E APEM Inc.	INDICATOR 24V 19MM PROMINENT RED	0
FL1P-10QW-1-R110V Mallory Sonalert Products	LED RED 10MM SNAP 110VAC/DC UL S	13
50739181437600F Dialight	PANEL INDICATOR INCAND 28V CLEAR	0
CNX_482_1_GTP_12 Visual Communications Company, LLC	PMT INDCTR MS BLK ANDZD ALUM GRN	1335
FL1P-6QW-2-B12V Mallory Sonalert Products	LED BLU 6MM SNAP 12VAC/DC STK	23
6561102303F Dialight	1/2" FLT RD 5VDC W/LEAD	159
Q14P6CXXR02E APEM Inc.	LED INDICATOR 14MM PROMINENT 2VD	0
PM5-A20G110V Califia Lighting (Bivar)	PANEL MOUNT ASSEM 25.4MM GREEN	0
S18DLGRXP Banner Engineering	S18 DAYLIGHT VISIBLE EZ-LIGHT -	2
FL1P-12QW-1-G3V Mallory Sonalert Products	LED GRN 12MM SNAP 3VAC/DC STK	37
QS61XXW12 APEM Inc.	INDICATOR 6MM FIXED WHT 12V SLDR	0
CNX718N90012W Visual Communications Company, LLC	LED 18MM WHITE 12V WIRE PNL MNT	0
6221102304F Dialight	22MM FLTPMI RED 3VDC W/TERM	125
50748613332500F Dialight	LED PANEL IND 28V 20MA GREEN	90
FL1M-8SJ-3-R12V Mallory Sonalert Products	LED RED 8MM NUT 12VAC/DC STK	33

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments