Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
82810504

82810504

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MOTOR 828105 - BASE=4000 - 12VDC

0

80803010

80803010

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MOTOR 828000 GEARBOX RE1 - BASE=

0

80527008

80527008

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MOTOR 82520 250RPM 220-230V 50HZ

0

80180072

80180072

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MOTOR 100W 12-32VDC DRIVE TNI21

0

80189629

80189629

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82662515

82662515

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MOTOR 82660 GEARBOX DOUBLE GDR R

0

82334561

82334561

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MOTOR 82330 GEARBOX OVOID 60 RPM

0

80644018

80644018

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MOTOR 220 50/60 2600:1 CW

0

82802026

82802026

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MOTOR 828000 GEARBOX GDR - BASE

0

82334729

82334729

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MOTOR 82330 GEARBOX OVOID 24 RPM

0

80817012

80817012

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MOTOR 828100 GEARBOX RC65 - BASE

0

80180051

80180051

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82344755

82344755

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MOTOR 82340 GEARBOX OVOIDE 6 RPM

0

89890010

89890010

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US SHAFT - MOTOR 898900 - 120V 3

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89800003

89800003

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MOTOR 898000 - 48V 4000RPM

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80624003

80624003

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MOTOR 82620 GEARBOX RE2 RATIO 13

0

82841045

82841045

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MOTOR 82840 GEARBOX OVOIDE - BAS

0

82344230

82344230

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MOTOR 82340 GEARBOX OVOID 1 RPH

0

82520014

82520014

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STANDARD MOTOR 250 RPM 230-240V

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82304011

82304011

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MOTOR 82340 230V 50HZ GEARBOX DO

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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