Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
82662834

82662834

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MOTOR 82660 GEARBOX GDR RATIO 59

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82810014

82810014

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MOTOR 828100 - BASE=3000 - 12VDC

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89800010

89800010

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US SHAFT - MOTOR 898000 - 24V 40

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82334741

82334741

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MOTOR 82330 GEARBOX OVOIDE 12 RP

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82662558

82662558

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MOTOR 82660 GEARBOX DOUBLE GDR R

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82334764

82334764

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MOTOR 82330 GEARBOX OVOIDE 10 RP

0

80667038

80667038

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MOTOR 82660 GEARBOX RC65 RATIO 2

0

89830003

89830003

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MOTOR 898300 - 48V 3600RPM

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8989B110

8989B110

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MOTOR 898900 - 48V 3800RPM GEARB

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82644507

82644507

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MOTOR 82640 GEARBOX DOUBLE GDR (

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82810017

82810017

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STANDARD MOTOR 2000 RPM 12V

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82520447

82520447

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MOTOR 82520 250RPM - 220-230V 50

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89830009

89830009

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US SHAFT - MOTOR 898300 - 90V 36

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89800509

89800509

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US SHAFT - MOTOR 898000 - 12V 40

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80189733

80189733

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MOTOR 100W 12-32VDC DRIVE TNI21

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82334731

82334731

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MOTOR 82330 GEARBOX OVOIDE 15 RP

0

82662519

82662519

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MOTOR 82660 GEARBOX DOUBLE GDR R

0

80149627

80149627

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GEARMOTOR 12-32V DRIVE TNI21 I

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82524458

82524458

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MOTOR 825204 375RPM GEARBOX OVOI

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80189627

80189627

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MOTOR 100W 12-32VDC DRIVE TNI21

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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