Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
80289703

80289703

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SERVOMOTOR 150W EFFETS HALLS

0

82524011

82524011

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MOTOR 82520 250RPM GEARBOX OVOID

0

80814018

80814018

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MOTOR 828100 GEARBOX RE2 - BASE=

0

8989B101

8989B101

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MOTOR 898900 - 24V 3800RPM - EMC

0

80189730

80189730

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MOTOR 100W 12-32VDC DRIVE TNI21

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89850010

89850010

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US SHAFT - MOTOR 898500 - 24V 38

0

82344780

82344780

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MOTOR 82340 GEARBOX OVOID 1/3 RP

0

80189721

80189721

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82344741

82344741

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MOTOR 82340 GEARBOX OVOIDE 15 RP

0

80189632

80189632

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MOTOR 100W 12-32VDC DRIVE TNI21

0

80181041

80181041

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MOTOR 100W 12-32VDC DRIVE TNI21

0

80189636

80189636

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MOTOR 100W 12-48VDC DRIVE SMI21

0

8983B103

8983B103

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MOTOR 898300 - 24V 3600RPM - EMC

0

82334612

82334612

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MOTOR 82330 GEARBOX OVOID 30 RPM

0

80807016

80807016

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GEARMOTOR 21 RPM 12V

0

82304053

82304053

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MOTOR 82340 24V 50HZ GEARBOX DOU

0

80835012

80835012

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MOTOR 82830 GEARBOX RC5 - BASE 2

0

89800006

89800006

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US SHAFT - MOTOR 898000 - 48V 40

0

80803008

80803008

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GEARMOTOR 161 RPM 24V

0

80667002

80667002

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MOTOR 82660 GEARBOX RC65 RATIO 2

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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