Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
80149517

80149517

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GEARMOTOR 3100 RPM 24V EFFETS

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80627001

80627001

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MOTOR 82620 GEARBOX RC65 RATIO 2

0

80527010

80527010

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MOTOR 82520 250RPM 220-230V 50HZ

0

80627003

80627003

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MOTOR 115/60 CW 138:1 STD

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80181045

80181045

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MOTOR 100W 12-48VDC DRIVE SMI21

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82344770

82344770

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MOTOR 82340 GEARBOX OVOID 6/5 RP

0

80189637

80189637

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MOTOR 100W 12-48VDC DRIVE SMI21

0

82662065

82662065

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MOTOR 82660 GEARBOX GDR 826620 R

0

82529429

82529429

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825294 RAP=40 V=48 HZ=50/60 MOTO

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82810502

82810502

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MOTOR 828105 - BASE=4000 - 24VDC

0

82529424

82529424

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825294 RAP=25 V=220-230 HZ=50 MO

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82510046

82510046

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MOTOR 82510 250/300RPM V=230 HZ=

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82802023

82802023

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MOTOR 828000 GEARBOX GDR - BASE

0

80891012

80891012

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MOTOR 828900 GEARBOX RAD10 - BAS

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82800069

82800069

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MOTOR 828000 - BASE=3000 - 24VDC

0

89890012

89890012

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US SHAFT - MOTOR 898900 - 24V 38

0

82334759

82334759

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MOTOR 82330 GEARBOX OVOIDE 6 RPM

0

8980A106

8980A106

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MOTOR 898000 - 24V 4000RPM - EMC

0

80807004

80807004

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MOTOR 828000 GEARBOX RC65 - BASE

0

82344760

82344760

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MOTOR 82340 GEARBOX OVOIDE 10 RP

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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