Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
82802027

82802027

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MOTOR 828000 GEARBOX GDR - BASE

0

80189631

80189631

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82867013

82867013

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MOTOR 82860 GEARBOX RC65 - BASE

0

82344705

82344705

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MOTOR 82340 GEARBOX OVOIDE 12 RP

0

82640007

82640007

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MOTOR 82640 - 220V 50HZ - CW

0

82334797

82334797

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MOTOR 82330 GEARBOX OVOID 5/3 RP

0

89850508

89850508

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MOTOR 898500 - 24V 3800RPM - EMC

0

89800907

89800907

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MOTOR 898000 - 12V 4000RPM - EMC

0

82642808

82642808

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MOTOR 82640 GEARBOX GDR RATIO 52

0

80337544

80337544

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MOTOR 82330 240V 50HZ GEARBOX RC

0

80624005

80624005

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MOTOR 82620 GEARBOX RE2 RATIO 65

0

80289727

80289727

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SERVOMOTOR 12-32V DRIVE SMI21

0

82344442

82344442

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MOTOR 82340 GEARBOX OVOID 1 RPH

0

80637009

80637009

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MOTOR 82630 GEARBOX RC65 RATIO 7

0

80337535

80337535

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MOTOR 82330 240V 50HZ GEARBOX RC

0

80831002

80831002

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MOTOR 828300 GEARBOX RAD10 - BAS

0

82520402

82520402

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MOTOR 825204 375/450RPM MOTOR V=

0

82344766

82344766

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MOTOR 82340 GEARBOX OVOIDE 3 RPM

0

82520465

82520465

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MOTOR 825204 375/450RPM MOTOR V=

0

82862005

82862005

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GEARMOTOR 140 RPM 24V

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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