Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
82622009

82622009

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MOTOR 82620 GEARBOX GDR RATIO 13

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82524442

82524442

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MOTOR 825204 375RPM GEARBOX OVOI

0

80807022

80807022

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GEARMOTOR 5.2 RPM 24V

0

82344759

82344759

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MOTOR 82340 GEARBOX OVOID 12/5 R

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80807018

80807018

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GEARMOTOR 208 RPM 24V

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82800501

82800501

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MOTOR 828005 - BASE=4000 - 12VDC

0

82334853

82334853

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MOTOR 82330 GEARBOX OVOID 48 RPM

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82662067

82662067

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MOTOR 230/50 CCW 20RPM 130

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80149512

80149512

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GEARMOTOR 12-32V DRIVE TNI21 I

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82662564

82662564

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MOTOR 82660 GEARBOX DOUBLE GDR R

0

80817014

80817014

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MOTOR 828100 GEARBOX RC65 - BASE

0

82830012

82830012

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MOTOR 82830 - 110VDC BASE2100

0

82334763

82334763

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MOTOR 82330 GEARBOX OVOID 12/5 R

0

82334632

82334632

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MOTOR 82330 GEARBOX OVOID 1/3 RP

0

80189634

80189634

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MOTOR 100W 12-32VDC DRIVE TNI21

0

82524476

82524476

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MOTOR 825204 375RPM GEARBOX OVOI

0

82334625

82334625

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MOTOR 82330 GEARBOX OVOID 15 RPM

0

82344205

82344205

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MOTOR 82340 GEARBOX OVOID 1/6 RP

0

80189641

80189641

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MOTOR 100W 12-48VDC DRIVE SMI21

0

8985A107

8985A107

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MOTOR 898500 - 48V 3800RPM GEARB

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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