Lockouts, Padlocks

Part Number	Description / PDF	Quantity
CPT-PRP-25PL-KD6PK Brady Corporation	COMP NYLON LOCK PRP 25MM PL SHKL	0
PSL-KT-MROA-F Panduit Corporation	MAINT LOCKOUT KIT W/COMPONENTS	2
CPT-GRN-25PL-KA6PK Brady Corporation	COMP NYLON LOCK GRN 25MM PL SHKL	0
PSL-9-LS Panduit Corporation	HARSH ENVIRONMENT LONG PADLOCK	0
PBL4 Brady Corporation	BUTTON SAFETY ATTACHMENT PBL4	0
PSL-1021 Panduit Corporation	ALUM HASP, DGR DO NOT OPER ,EA	85
122979 Brady Corporation	DP B851 5.75X3 10/PK DO NOT OPER	0
PSL-KT-CONA-F Panduit Corporation	CONTRACTOR LOCKOUT KIT W/COMP	2
PSL-WS Panduit Corporation	LOCKOUT TOGGLE SWITCH	39
104919 Brady Corporation	BRADY SAFETY PADLOCK 1.5" KD PUR	0
123150 Brady Corporation	COMPACT LOCK PERSONAL KIT PURPLE	0
65043 Brady Corporation	COMBINATION SPANISH L/O STARTER	0
NYL-PRP-38ST-KA3PK Brady Corporation	NYLON LOCK PRP 38MM STEEL SHKL K	0
151054 Brady Corporation	VENTIL LOCKABLE COVER,PERMIT REQ	0
LC203G Brady Corporation	PRINZING LOCKOUT STATION EQUIPPE	0
PS-1003 3M	LOCKOUT SYSTEM CIRC BRKR PANELS	0
PS-BK 3M	LOCKOUT SYSTEM CIRC BRKR PANELS	0
LC391E Brady Corporation	PRINZING MINILOCKOUT CENTER EQUI	0
PSL-10SWCA Panduit Corporation	SIGN ID/RATINGS 23"X11.5" BK/YLL	25
ALU-GRN-76ST-KA6PK Brady Corporation	ALUM PADLOCK GREEN 76MM STL SHKL	0

Lockouts, Padlocks

1. Overview

Labels, signs, barriers, lockouts, and padlocks are critical components of safety and operational systems in industrial, commercial, and public infrastructure. These devices ensure compliance with safety regulations, prevent unauthorized access, and mitigate risks in hazardous environments. Modern applications emphasize durability, visibility, and integration with digital systems to enhance workplace safety and efficiency.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Labels	Persistent identification via text/graphics; resistant to environmental factors	Equipment tags, chemical hazard labels
Signs	Visual communication of warnings/instructions; reflective/illuminated options	Emergency exit signs, traffic control
Barriers	Physical obstruction with modular assembly; impact-resistant materials	Construction site fencing, crowd control
Lockouts	Energy isolation mechanisms; standardized tagging protocols	Machinery maintenance systems
Padlocks	Key/hex-coded locking; tamper-proof designs	Storage cabinets, utility boxes

3. Structure and Components

Typical configurations include:

Labels: Substrate (vinyl/polyester) + adhesive layer + protective overlaminate
Signs: Aluminum/steel core + retro-reflective sheeting + UV-resistant coating
Barriers: Steel/aluminum posts + high-density polyethylene panels + base weights
Lockouts: Durable polymer body + integrated lock slots + identification tags
Padlocks: Brass/copper alloy housing + boron steel shackle + dual-ball bearing mechanism

4. Key Technical Specifications

Parameter	Importance
Material durability (UV/weather resistance: 5-10 years)	Ensures long-term visibility in harsh conditions
Lock class (Master Lock 6125: 1.5cm shackle diameter)	Determines security level against drilling/tampering
Load capacity (Barriers: 200-500 kg/m )	Guarantees structural integrity under impact
Chemical resistance (Labels: ASTM D5264 compliance)	Maintains adhesion in corrosive environments
OSHA/ISO certification	Meets regulatory requirements for industrial safety

5. Application Fields

Primary sectors include:

Manufacturing: CNC machine lockout systems
Energy: Electrical panel labeling and valve blocking
Transportation: Highway work zone barriers and signage
Healthcare: Biohazard material storage locks
Construction: Scaffolding access control barriers

6. Leading Manufacturers and Products

Manufacturer	Representative Products
3M	Scotchlite Reflective Labels Series 78XX
Master Lock	Lockout Station 161-RED-KEY
Panduit	Ultra-High Performance Labels PK2T-WH
Wilkinson Star	Modular Safety Barrier System MBS-8
Brady Corporation	LOCKOUT TAGOUT SOLUTIONS 1460 Series

7. Selection Guidelines

Key considerations:

Environmental factors (temperature range: -40 F to 250 F)
Compliance with OSHA 29 CFR 1910.147 standards
Customization options (barcode/RFID integration)
Service life vs. cost analysis (e.g., vinyl labels: $0.50/unit vs. metal signs: $15/unit)
User accessibility (keyed-alike vs. unique key systems)

8. Industry Trends

Current developments focus on:

Smart labels with NFC/QR code traceability
Self-illuminating photoluminescent signage
Multi-lockout stations with digital verification
Recyclable polymer barrier materials
AI-powered visual recognition for compliance monitoring