Lockouts, Padlocks

Part Number	Description / PDF	Quantity
PS-1008 3M	LOCKOUT SYSTEM CIRC BRKR PANELS	0
SD04 Brady Corporation	PRINZING SAFETEE DONUT 2-1/2 IN	0
148699 Brady Corporation	TAGLOCK 120/277V CLAMP-ON BRKR L	0
ALU-BLK-38ST-KD6PK Brady Corporation	ALUM PADLOCK BLACK 38MM STL SHKL	0
151094 Brady Corporation	LOCK TOWER SKIRT SET, PERMIT REQ	0
123262 Brady Corporation	KEY RETNG STEEL LOCK, 3" KA BLUE	0
NYL-BLK-38PL-KD6PK Brady Corporation	NYLON LOCK BLACK 38MM PL SHKL KD	0
133275 Brady Corporation	BRADY COMPACT ALUM PADLOCK BLACK	0
LKELO Brady Corporation	PRINZING ELECTRICAL LOCKOUT POUC	0
LC041-6 Brady Corporation	BRADY PADLOCK SET, 6/PK	0
LC518E Brady Corporation	PRINZING LOCKOUT TAGOUT STATION	0
LK981E Brady Corporation	PRINZING ULTIMATE LOCKOUT KIT	0
40598 Brady Corporation	QTV LOCKOUT DEVICE	0
123306 Brady Corporation	ALUMINUM LOCK, 3" KA ORANGE 3/PA	0
131552 Brady Corporation	NEW LOCKOUT BAG KIT ENGLISH	0
123433 Brady Corporation	ABUS ALUM PADLOCK, 1.5" KA BLACK	0
123279 Brady Corporation	KEY RETAINING STEEL LOCK HB PURP	0
65810 Brady Corporation	ASSY, SINGLE POLE CLAMP ON BREAK	0
151060 Brady Corporation	VENTIL LOCKABLE COVER,PERMIT REQ	0
LOAP c3controls	LOCK OFF ATTACH PP CAP	200

Lockouts, Padlocks

1. Overview

Labels, signs, barriers, lockouts, and padlocks are critical components of safety and operational systems in industrial, commercial, and public infrastructure. These devices ensure compliance with safety regulations, prevent unauthorized access, and mitigate risks in hazardous environments. Modern applications emphasize durability, visibility, and integration with digital systems to enhance workplace safety and efficiency.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Labels	Persistent identification via text/graphics; resistant to environmental factors	Equipment tags, chemical hazard labels
Signs	Visual communication of warnings/instructions; reflective/illuminated options	Emergency exit signs, traffic control
Barriers	Physical obstruction with modular assembly; impact-resistant materials	Construction site fencing, crowd control
Lockouts	Energy isolation mechanisms; standardized tagging protocols	Machinery maintenance systems
Padlocks	Key/hex-coded locking; tamper-proof designs	Storage cabinets, utility boxes

3. Structure and Components

Typical configurations include:

Labels: Substrate (vinyl/polyester) + adhesive layer + protective overlaminate
Signs: Aluminum/steel core + retro-reflective sheeting + UV-resistant coating
Barriers: Steel/aluminum posts + high-density polyethylene panels + base weights
Lockouts: Durable polymer body + integrated lock slots + identification tags
Padlocks: Brass/copper alloy housing + boron steel shackle + dual-ball bearing mechanism

4. Key Technical Specifications

Parameter	Importance
Material durability (UV/weather resistance: 5-10 years)	Ensures long-term visibility in harsh conditions
Lock class (Master Lock 6125: 1.5cm shackle diameter)	Determines security level against drilling/tampering
Load capacity (Barriers: 200-500 kg/m )	Guarantees structural integrity under impact
Chemical resistance (Labels: ASTM D5264 compliance)	Maintains adhesion in corrosive environments
OSHA/ISO certification	Meets regulatory requirements for industrial safety

5. Application Fields

Primary sectors include:

Manufacturing: CNC machine lockout systems
Energy: Electrical panel labeling and valve blocking
Transportation: Highway work zone barriers and signage
Healthcare: Biohazard material storage locks
Construction: Scaffolding access control barriers

6. Leading Manufacturers and Products

Manufacturer	Representative Products
3M	Scotchlite Reflective Labels Series 78XX
Master Lock	Lockout Station 161-RED-KEY
Panduit	Ultra-High Performance Labels PK2T-WH
Wilkinson Star	Modular Safety Barrier System MBS-8
Brady Corporation	LOCKOUT TAGOUT SOLUTIONS 1460 Series

7. Selection Guidelines

Key considerations:

Environmental factors (temperature range: -40 F to 250 F)
Compliance with OSHA 29 CFR 1910.147 standards
Customization options (barcode/RFID integration)
Service life vs. cost analysis (e.g., vinyl labels: $0.50/unit vs. metal signs: $15/unit)
User accessibility (keyed-alike vs. unique key systems)

8. Industry Trends

Current developments focus on:

Smart labels with NFC/QR code traceability
Self-illuminating photoluminescent signage
Multi-lockout stations with digital verification
Recyclable polymer barrier materials
AI-powered visual recognition for compliance monitoring