Heat Shrink Tubing Kits

Part Number	Description / PDF	Quantity
FKIT221C MC032 Alpha Wire	KIT SHRINK TUBING 2:1 XLPO MULTI	4
VERSAFIT-KIT-1-0 TE Connectivity Raychem Cable Protection	KIT HEATSHRNK 6" 126 PCS BLK	29
Q2-F-RK4-1/4-11-6IN-23 Qualtek Electronics Corp.	HEATSHRK KIT RFL 1/4" COLOR 23PC	168
RBK-105-NR5020/A-X-8MM TE Connectivity Raychem Cable Protection	HEAT SHRINK	0
RBK-105-NR5030/A-X-8MM TE Connectivity Raychem Cable Protection	HEAT SHRINK	0
Q5-3X-RK1-1/4-01-6IN-20 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 1/4"-6" BLK	0
Q5-3X-RK1-3/4-01-6IN-12 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 3/4"-6" BLK	0
319-30000 HellermannTyton	TREDUX DISPLAY	0
Q5-F3X-QK1-01-6IN-114 Qualtek Electronics Corp.	HEATSHRINK KIT 1/8"-3/4" 114 PC	0
Q5-F3X-RK1-1/2-01-6IN-14 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 1/2"-6" BLK	0
F105MS/2 BK032 Alpha Wire	HEAT SHRINK TUBING 2:1 PVC BK	2
HST-03 OSEPP Electronics	HEAT SHRINK KIT 3/16" 100PC	804
HST-02 OSEPP Electronics	HEAT SHRNK KIT 1/8" X 0.04 100PC	807
Q2-3XF-RK1-1/8-01-6IN-24 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 1/8"-6" BLK	0
365-30100 HellermannTyton	SERVICE STATION 3:1 KIT	0
Q5-F3X-RK1-3/16-01-6IN-24 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 3/16"-6"BLK	0
EL6595-000 TE Connectivity Raychem Cable Protection	HEATSHRINK	0
Q5-3X-RK1-3/8-01-6IN-16 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 3/8"-6" BLK	0
Q5-3X-RK1-1/2-01-6IN-14 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 1/2"-6" BLK	0
Q5-F3X-RK1-3/4-01-6IN-12 Qualtek Electronics Corp.	HEATSHRINK REFILL PK 3/4"-6" BLK	0

Heat Shrink Tubing Kits

1. Overview

Heat shrink tubing kits consist of pre-cut, multi-sized thermoplastic tubes designed to protect, insulate, and seal electrical connections, wires, and components. When heated, the material shrinks radially to conform tightly to the underlying substrate. These kits play a critical role in modern electronics, automotive systems, aerospace engineering, and industrial equipment by ensuring mechanical durability, environmental sealing, and electrical insulation. Their adaptability to complex geometries and rapid installation makes them indispensable in cable management and component protection.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Polyolefin Heat Shrink	General-purpose, flame-retardant, moisture-resistant	Wire insulation, connector sealing in automotive systems
FEP/PTFE Heat Shrink	High-temperature resistance (up to 200 C), chemical inertness	Aerospace wiring, semiconductor manufacturing equipment
PVC Heat Shrink	Low-cost, flexible, UV-resistant variants	Consumer electronics, lighting fixtures
Adhesive-Lined Heat Shrink	Integral sealant for waterproofing, vibration damping	Underground cable splices, marine electronics
High-Ratio Shrink Tubing	4:1 to 6:1 shrink ratio for irregular shapes	Splice closures, connector boots

3. Structure and Composition

Typical products feature a cross-linked polymer matrix with radial orientation. Common structures include:

Single-Layer: Homogeneous polyolefin or PVC for basic insulation
Multi-Layer: Dual-wall construction with adhesive inner layer for sealing
Specialty Coatings: Flame-retardant additives, conductive carbon black for EMI shielding

Manufacturing involves irradiation cross-linking followed by expansion at elevated temperatures.

4. Key Technical Specifications

Parameter	Description	Importance
Shrink Ratio	Diameter reduction capacity (2:1 to 6:1)	Determines coverage of connectors and irregular shapes
Recovery Temperature	Activation range (80-200 C)	Dictates compatibility with heat-sensitive components
Dielectric Strength	Up to 50kV/mm	Ensures electrical insulation reliability
Operating Temperature	-55 C to +155 C standard	Defines service life in extreme environments
Tensile Strength	15-35 MPa	Prevents mechanical failure under stress

5. Application Fields

Automotive: Engine wiring harnesses, sensor insulation
Aerospace: Avionics cabling, fuel system sealing
Telecommunications: Fiber optic cable protection, 5G base station connectors
Consumer Electronics: USB port strain relief, battery pack insulation
Industrial: Motor terminal protection, corrosion-resistant cable glands

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
3M	850-3500 Series	UL 224 VW-1 rated, 125 C operating temperature
TE Connectivity	Raychem SCL-2	Adhesive-lined, IP68 sealing capability
Sumitomo Electric	Heatuna Series	Halogen-free, RoHS compliant
Alpha Wire	8900 Series	135 C rating, aerospace specification approved

7. Selection Guidelines

Key considerations include:

Environmental conditions (chemical exposure, UV, vibration)
Required shrink ratio vs. target component geometry
Electrical insulation requirements (voltage level, dielectric strength)
Compliance with industry standards (UL, MIL-SPEC, ISO 6722)
Color coding requirements for wire identification

Example: Automotive engine bay applications require 150 C-rated adhesive-lined tubing with fuel resistance.

8. Industry Trends

Current developments include:

Biodegradable heat shrink materials for eco-friendly disposal
Nano-coated variants for enhanced thermal conductivity
Integrated RFID tags for smart cable identification
Low-shrink-temperature options (<80 C) for sensitive electronics
4:1 ratio thin-wall tubing for compact medical devices