Heat Shrink Tubing Kits

Part Number	Description / PDF	Quantity
Q2-F-QK2-01-6IN-82 Qualtek Electronics Corp.	HEATSHINK KIT LARGE BLK 82PC	59222
F321MS/1 BK032 Alpha Wire	HEAT SHRINK TUBING MS/1 BK	2
HS010 Twin Industries	HEAT SHRINK TUBING; 6" (150MM) X	84
FKIT1 BK032 Alpha Wire	KIT HEATSHRINK TUBING BLACK	2
Q2-Z-RK1-3/64-01-6IN-40 Qualtek Electronics Corp.	HEATSHRK KIT RFL 3/64" BLK 40 PC	0
FKIT7 NC032 Alpha Wire	KIT HEATSHRINK TUBING NO COLOR	3
Q2-F-RK2-5/8-01-6IN-14 Qualtek Electronics Corp.	HEATSHINK KIT RFL 5/8" BLK 14PC	18
HS050 Twin Industries	HEAT SHRINK TUBING; 6" (150MM) X	92
HS-ASST-1 NTE Electronics, Inc.	HEAT SHRINK KIT 6IN THIN	7452
344 Adafruit	HEAT SHRINK PACK	0
HS-ASST-6 NTE Electronics, Inc.	HS-6 IN 3/16W THIN COLORS	2841
10061 Master Appliance Corp.	SHRINK TUBING THIN WALL, MINIPAK	0
HG-HS-9 NTE Electronics, Inc.	HEAT GUN/HEAT SHRINK KIT	0
HS100 Twin Industries	HEAT SHRINK TUBING; 6" (150MM) X	91
FP301-3/16-6"-ASSORTED-10-21 PC PKS 3M	HEATSHRINK FP301 3/16-6" 1=1PACK	26
VERSAFIT-KIT-2-COLOR TE Connectivity Raychem Cable Protection	KIT HEATSHRINK 6" 133 PCS COLOR	46
FPC-KIT 3M	KIT HEATSHRINK 3M 55 PC 275'	3
Q2-F-RK2-3/8-01-6IN-16 Qualtek Electronics Corp.	HEATSHRINK KIT RFL 3/8" BLK 16PC	136
HSTT-YK2 Panduit Corporation	HEAT SHRINK ASST DIA 6"EA 8PCS	364
VERSAFIT-3/16-KT2-REFILL TE Connectivity Raychem Cable Protection	HEATSHRINK 3/16"X6" 21 PCS	32

Heat Shrink Tubing Kits

1. Overview

Heat shrink tubing kits consist of pre-cut, multi-sized thermoplastic tubes designed to protect, insulate, and seal electrical connections, wires, and components. When heated, the material shrinks radially to conform tightly to the underlying substrate. These kits play a critical role in modern electronics, automotive systems, aerospace engineering, and industrial equipment by ensuring mechanical durability, environmental sealing, and electrical insulation. Their adaptability to complex geometries and rapid installation makes them indispensable in cable management and component protection.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Polyolefin Heat Shrink	General-purpose, flame-retardant, moisture-resistant	Wire insulation, connector sealing in automotive systems
FEP/PTFE Heat Shrink	High-temperature resistance (up to 200 C), chemical inertness	Aerospace wiring, semiconductor manufacturing equipment
PVC Heat Shrink	Low-cost, flexible, UV-resistant variants	Consumer electronics, lighting fixtures
Adhesive-Lined Heat Shrink	Integral sealant for waterproofing, vibration damping	Underground cable splices, marine electronics
High-Ratio Shrink Tubing	4:1 to 6:1 shrink ratio for irregular shapes	Splice closures, connector boots

3. Structure and Composition

Typical products feature a cross-linked polymer matrix with radial orientation. Common structures include:

Single-Layer: Homogeneous polyolefin or PVC for basic insulation
Multi-Layer: Dual-wall construction with adhesive inner layer for sealing
Specialty Coatings: Flame-retardant additives, conductive carbon black for EMI shielding

Manufacturing involves irradiation cross-linking followed by expansion at elevated temperatures.

4. Key Technical Specifications

Parameter	Description	Importance
Shrink Ratio	Diameter reduction capacity (2:1 to 6:1)	Determines coverage of connectors and irregular shapes
Recovery Temperature	Activation range (80-200 C)	Dictates compatibility with heat-sensitive components
Dielectric Strength	Up to 50kV/mm	Ensures electrical insulation reliability
Operating Temperature	-55 C to +155 C standard	Defines service life in extreme environments
Tensile Strength	15-35 MPa	Prevents mechanical failure under stress

5. Application Fields

Automotive: Engine wiring harnesses, sensor insulation
Aerospace: Avionics cabling, fuel system sealing
Telecommunications: Fiber optic cable protection, 5G base station connectors
Consumer Electronics: USB port strain relief, battery pack insulation
Industrial: Motor terminal protection, corrosion-resistant cable glands

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
3M	850-3500 Series	UL 224 VW-1 rated, 125 C operating temperature
TE Connectivity	Raychem SCL-2	Adhesive-lined, IP68 sealing capability
Sumitomo Electric	Heatuna Series	Halogen-free, RoHS compliant
Alpha Wire	8900 Series	135 C rating, aerospace specification approved

7. Selection Guidelines

Key considerations include:

Environmental conditions (chemical exposure, UV, vibration)
Required shrink ratio vs. target component geometry
Electrical insulation requirements (voltage level, dielectric strength)
Compliance with industry standards (UL, MIL-SPEC, ISO 6722)
Color coding requirements for wire identification

Example: Automotive engine bay applications require 150 C-rated adhesive-lined tubing with fuel resistance.

8. Industry Trends

Current developments include:

Biodegradable heat shrink materials for eco-friendly disposal
Nano-coated variants for enhanced thermal conductivity
Integrated RFID tags for smart cable identification
Low-shrink-temperature options (<80 C) for sensitive electronics
4:1 ratio thin-wall tubing for compact medical devices