Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
FC6A-HPH1

FC6A-HPH1

IDEC

EXP CARTRIDGE BASE MODULE

3

NX-AD2203

NX-AD2203

Omron Automation & Safety Services

INPUT MODULE 2 ANALOG

2

I-7063B

I-7063B

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 8

30

I-7017Z

I-7017Z

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 10

30

CJ1W-OD231

CJ1W-OD231

Omron Automation & Safety Services

OUTPUT MODULE 32 SOLID STATE

2

M-7061D

M-7061D

ICP DAS USA Inc.

MODBUS RTU REMOTE I/O DAQ MODULE

30

ECAT-2055

ECAT-2055

ICP DAS USA Inc.

ETHERCAT SLAVE I/O MODULE: 8 CHA

30

ET-7204

ET-7204

ICP DAS USA Inc.

DUAL ETHERNET PORT MODBUS TCP RE

30

2901538

2901538

Phoenix Contact

OUTPUT MODULE 4 ANALOG

7120

I-7063

I-7063

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 3

30

M-7041D

M-7041D

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

FP2-Y64P

FP2-Y64P

Panasonic

OUTPUT MODULE 64 SOLID STATE

2

1120160018

1120160018

Woodhead - Molex

SST PB3 IN CHASSIS MODULE FOR AB

2

AFPX-E16P

AFPX-E16P

Panasonic

I/O MODULE 8 DIG 8 SOLID STATE

0

1120160023

1120160023

Woodhead - Molex

PLC;PROFIBUS;CLX;1CHL;RLL;PB3;CC

1

TM-P8

TM-P8

ICP DAS USA Inc.

COMPACT MODBUS RTU REMOTE I/O DA

30

R200 AI 04 081

R200 AI 04 081

GP Systems GmbH

AI MODULE, 0/420 MA + HART, 4 CH

3

I-7065BD

I-7065BD

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: I-

30

2869912

2869912

Phoenix Contact

I/O MODULE 4 ANALOG 4 ANALOG

1

2863834

2863834

Phoenix Contact

POWER SUPPLY MODULE 24V

0

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

RFQ BOM Call Skype Email
Top