Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
TM-AD2

TM-AD2

ICP DAS USA Inc.

COMPACT MODBUS RTU REMOTE I/O DA

30

FP2-AD8VI

FP2-AD8VI

Panasonic

INPUT MODULE 8 ANALOG

3

AS08AM10N-A

AS08AM10N-A

Delta Electronics

AS300 IO MODULE - 8 DIGITAL INPU

10

ET-7024

ET-7024

ICP DAS USA Inc.

4 CHANNEL ANALOG OUTPUTS, 5 CHAN

30

AS04DA-A

AS04DA-A

Delta Electronics

AS300 IO MODULE - 4 ANALOG OUTPU

5

2862110

2862110

Phoenix Contact

OUTPUT MODULE 1 RELAY

0

2861593

2861593

Phoenix Contact

COMMUNICATIONS MODULE 24V

0

2862149

2862149

Phoenix Contact

INPUT MODULE 2 ANALOG 24V

0

NX-ECC202

NX-ECC202

Omron Automation & Safety Services

COMMUNICATIONS MODULE 5-24V

6

X-405-E

X-405-E

Control By Web

WEB-ENABLED TEMP & HUMIDITY MOD.

25

R200 CU 00 031

R200 CU 00 031

GP Systems GmbH

CPU MODULE, ARM CORTEX AX, 512 M

0

FC6A-F2M1

FC6A-F2M1

IDEC

PID MODULE ANALOG OUTPUT

2

CAN-2057D

CAN-2057D

ICP DAS USA Inc.

DEVICENET SLAVE I/O MODULE: 16 C

30

M-7018

M-7018

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

I-7014D

I-7014D

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: AN

30

2701161

2701161

Phoenix Contact

POWER SUPPLY MODULE 24V

0

FC6A-M24BR1

FC6A-M24BR1

IDEC

16IN 8OUT EXP MODULE 24VDC RLY

3

FPG-CAN-S

FPG-CAN-S

Panasonic

COMMUNICATIONS MODULE

0

PETL-7060

PETL-7060

ICP DAS USA Inc.

MODBUS TCP POE REMOTE I/O DAQ MO

30

FC6A-N08B1

FC6A-N08B1

IDEC

8PT 24VDC EXP MODULE SCREW

3

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

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