Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
4010421

4010421

Rose+Krieger

PLASTIC END CAP 40MM, BLACK

261

1.0X4.0FLT304SS-24

1.0X4.0FLT304SS-24

Remington Industries

1" X 4" STAINLESS STEEL FLAT BAR

50

0.25X2.0FLT6061T6511-48

0.25X2.0FLT6061T6511-48

Remington Industries

1/4X2 6061 ALUMINUM FLT 48"L

50

DTOOO150-C.500-C.500

DTOOO150-C.500-C.500

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

1158

1158

Adafruit

HDWR T-NUT OVAL M4 20X20 50PK

0

0.625X3.0FLT6061T6511-4

0.625X3.0FLT6061T6511-4

Remington Industries

0.625X3.0FLT6061T6511-4 5/8" X 3

50

0.50X3.0FLT6061T6511-4

0.50X3.0FLT6061T6511-4

Remington Industries

0.50X3.0FLT6061T6511-4 1/2" X 3"

50

1.125RD6061T6511-2

1.125RD6061T6511-2

Remington Industries

1.125RD6061T6511-2 1-1/8" DIAMET

50

0.25X2.0FLT304SS-8

0.25X2.0FLT304SS-8

Remington Industries

1/4X2 304 STNLSS STL FLT 8"L

50

1.5RD6061T6511-4

1.5RD6061T6511-4

Remington Industries

1.5RD6061T6511-4 1-1/2" DIAMETER

50

4285000.2000

4285000.2000

Rose+Krieger

F-40X80L 40X80MM LIGHT EXTRUSION

19

ROB-12499

ROB-12499

SparkFun

TUBE CLAMP HUB 5/8" BORE

0

2.0X2.0X.125ANG6061T6511-8

2.0X2.0X.125ANG6061T6511-8

Remington Industries

2" X 2" ALUMINUM ANGLE 6061, 8"

50

114090043

114090043

Seeed

COUPLINGS KIT

0

ROB-12477

ROB-12477

SparkFun

SHAFT COUPLER 1/4" TO 3/8"

0

RBC1200

RBC1200

Rose+Krieger

BASE CLAMP FIT 1.25" RD TUBE AL

6

ROB-12179

ROB-12179

SparkFun

SHAFT SOLID 3/16"D X 9"L

0

LS-00040

LS-00040

OSEPP Electronics

LARGE PLASTIC GEAR SET (7 PCS)

1140

BTOOM150-C10MM-C10MM

BTOOM150-C10MM-C10MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

5

11403423025

11403423025

Rose+Krieger

WIT 40 90 DEGREE T-JOINT INTERNA

0

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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