Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
0.50X2.0FLT6061T6511-4

0.50X2.0FLT6061T6511-4

Remington Industries

0.50X2.0FLT6061T6511-4 1/2" X 2"

50

1.0SQR6061T6511-8

1.0SQR6061T6511-8

Remington Industries

1.0SQR6061T6511-8 1" X 1" ALUMIN

50

0.50X6.0FLT6061T6511-36

0.50X6.0FLT6061T6511-36

Remington Industries

1/2" X 6" ALUMINUM FLAT BAR, 606

50

ROB-12463

ROB-12463

SparkFun

SHAFT SOLID 1/2"D X 3"L

0

1.0RD6061T6511-4

1.0RD6061T6511-4

Remington Industries

1.0RD6061T6511-4 1" DIAMETER, 60

50

ROB-12488

ROB-12488

SparkFun

SET SCREW HUB 1/4" BORE

0

1.0X2.0FLT6061T6511-8

1.0X2.0FLT6061T6511-8

Remington Industries

1.0X2.0FLT6061T6511-8 1" X 2" AL

50

1.5RD6061T6511-1

1.5RD6061T6511-1

Remington Industries

1.5RD6061T6511-1 1-1/2" DIAMETER

50

0.25X2.5FLT6061T6511-6

0.25X2.5FLT6061T6511-6

Remington Industries

1/4X2-1/2 6061 ALUMINUM FLT 6"L

50

0.50X1.0FLT6061T6511-2

0.50X1.0FLT6061T6511-2

Remington Industries

0.50X1.0FLT6061T6511-2 1/2" X 1"

50

2257

2257

Pololu Corporation

L-BRKT FOR NEMA 14 STEPPER MOTOR

835

1.0X6.0FLT6061T6511-10

1.0X6.0FLT6061T6511-10

Remington Industries

1" X 6" ALUMINUM FLAT BAR, 6061

50

ROB-13597

ROB-13597

SparkFun

TIMING PULLEY MNT 15T 0.25" BORE

0

304FH0280-C01

304FH0280-C01

Stainless Steel Products

SAFETY LOCK WIRE .028"X12" 1=1F

0

DTOOM100-S10MM-S06MM

DTOOM100-S10MM-S06MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

304SA0280-C01

304SA0280-C01

Stainless Steel Products

SAFETY LOCK WIRE .028"X12" 1=1FT

30

ROB-12321

ROB-12321

SparkFun

SHAFT SOLID 1/8"D X 5"L

0

TAR2048

TAR2048

Rose+Krieger

STAIRWORKS, INTERNAL TENSION SYS

2

0.625RD6061T6511-10

0.625RD6061T6511-10

Remington Industries

0.625RD6061T6511-10 5/8" DIAMETE

50

14403410025

14403410025

Rose+Krieger

MI 40 180 DEGREE COUPLER INTERNA

8

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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